WO2012075782A1 - Automatic liquid preparation system for purifying blood and its usage method - Google Patents

Automatic liquid preparation system for purifying blood and its usage method Download PDF

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Publication number
WO2012075782A1
WO2012075782A1 PCT/CN2011/074494 CN2011074494W WO2012075782A1 WO 2012075782 A1 WO2012075782 A1 WO 2012075782A1 CN 2011074494 W CN2011074494 W CN 2011074494W WO 2012075782 A1 WO2012075782 A1 WO 2012075782A1
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WIPO (PCT)
Prior art keywords
liquid
motor
ion concentration
alarm
concentrate
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PCT/CN2011/074494
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French (fr)
Chinese (zh)
Inventor
李昔华
梅长林
高光勇
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重庆山外山科技有限公司
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Publication of WO2012075782A1 publication Critical patent/WO2012075782A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M1/00Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
    • A61M1/14Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
    • A61M1/16Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis with membranes
    • A61M1/1654Dialysates therefor
    • A61M1/1656Apparatus for preparing dialysates
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/18General characteristics of the apparatus with alarm

Definitions

  • the invention belongs to an automatic liquid dispensing system for blood purification, and relates to a system for automatically preparing and safely monitoring dialysate for blood purification equipment and a using method thereof.
  • the patient's blood flows out of the body and returns to the body through the extracorporeal circulation formed by the pipeline.
  • the blood path, the liquid path and the monitoring system are mainly included.
  • the blood in the patient's body is taken out of the body, enters the extracorporeal tube such as dialyzer or filter, and is purified and then returned to the human body to form a blood circuit system.
  • the standard ion concentration dialysate enters the dialyzer and the dialyzer membrane opposite to the dialyzer.
  • the patient's blood undergoes processes such as diffusion, convection, ultrafiltration, etc., and removes excess water from the patient at an appropriate rate.
  • the monitoring system monitors the various components, parameters, indicators, etc. of the blood purification equipment and issues alarms and safety controls.
  • the dialysate entering the dialyzer is a liquid containing a standard ion concentration and a formulation ratio, and a process of diffusion, convection, ultrafiltration, and the like in the dialyzer to achieve blood purification.
  • the reverse osmosis water purified by the water treatment device enters the machine through the liquid pipeline, and is respectively sucked from the concentrate B and the second aspiration pump sucked from the concentrate A container by the first liquid suction pump.
  • Concentrate B is mixed in proportion to prepare a dialysate.
  • the traditional dialysate preparation process is divided into two steps: The first is to select two kinds of dialysis powders of standard formula A and B, and then add reverse osmosis water through strict dilution ratio, and respectively use different containers; According to the user's parameter setting, under the control of the computer program, two liquid suction pumps with metering function are introduced into the equipment liquid path system according to their respective fixed set speeds. The medium is mixed with the heated reverse osmosis water to form a standard dialysate.
  • the first sputum concentrate preparation process will introduce a certain concentration error due to human operation; the second ⁇ metering aspiration pump speed flow error, wear or mechanical failure, etc. will also lead to dialysate
  • the ion concentration exceeds the standard, causing an alarm of the monitoring device, interrupting the treatment or even causing a safety accident.
  • the conventional method for preparing a dialysate for blood purification has the disadvantage that it requires a strict proportional preparation and precise electromechanical control to meet the treatment requirements, and once the concentration fluctuation occurs, a relatively long adjustment time is required to perform normal. Treatment, its stability, safety and reliability are relatively poor.
  • an on-line monitoring and feedback control function with ion concentration is needed, which can effectively avoid the safety risk caused by the concentration deviation of the concentrated liquid and the fixed speed ratio of the aspiration pump, and has the advantages of fast liquid dispensing speed, accurate concentration ratio, and reliability.
  • an object of the present invention is to provide an automatic liquid dispensing system for blood purification and a method for using the same, which has an on-line monitoring and feedback control function for ion concentration, which can effectively avoid concentration concentration deviation and liquid suction pump fixing when used.
  • the safety risk caused by the formulation of the speed ratio has the advantages of fast liquid dispensing speed, accurate concentration ratio and high reliability.
  • the automatic liquid dispensing system for blood purification of the present invention comprises a concentrate A addition system, a concentrate B addition system and a liquid pipeline, and an automatic control system, the automatic control system comprising:
  • a first ion concentration sensor disposed in the liquid conduit for detecting an ion concentration of the concentrate A after entering the liquid conduit;
  • a second ion concentration sensor is disposed in the liquid pipeline for detecting the ion concentration of the concentrated liquid B after being mixed with the concentrate A after entering the liquid pipeline;
  • the detection control circuit is configured to receive the data signals of the first ion concentration sensor and the second ion concentration sensor, and send an alarm signal or / and add the system to the concentrate A and the concentrate B to join the system to issue a control command signal.
  • the concentrate A addition system includes a concentrate A container, and the concentrate A in the concentrate A container is input to the first liquid suction pump upstream of the liquid pipeline;
  • the concentrated liquid B addition system includes a thick Liquid shrinkage B The container and the concentrated liquid B in the concentrated liquid B container are input to the second liquid suction pump downstream of the liquid pipeline;
  • the command signal output end of the detection control circuit is respectively connected to the control circuit of the first liquid suction pump motor and the second Control circuit of the liquid suction pump motor;
  • the concentrate A container and the concentrate B container are respectively filled with a concentrate A and a concentrate B, which are a formulation component of the dialysate, and the positions of the concentrate A container and the concentrate B container can be exchange.
  • Both the first aspiration pump and the second aspiration pump are liquid pumps having a metering function.
  • the first aspiration pump (second aspiration pump) separately draws the concentrate A (concentrate B) from the concentrate A container (concentrate B container) and pipes it into the liquid pipe Mix with reverse osmosis water.
  • the reverse osmosis water flows in upstream of the liquid pipe, flows through the upstream liquid inlet end of the liquid pipe, and is mixed with the concentrate A to form a first mixed liquid, and the first mixed liquid flows through the downstream liquid inlet end of the liquid pipe, and is concentrated.
  • the liquid B is mixed to form a second mixed liquid, and the second mixed liquid flows out through the downstream of the liquid pipeline, and a dialysis reaction occurs with the human blood in the dialyzer;
  • the detecting electrode of the first ion concentration sensor is located downstream of the liquid pipe concentrate A access point, and the detecting electrode of the second ion concentration sensor is located downstream of the liquid pipe concentrate B access point, a data transmission end group of an ion concentration sensor is connected to the first data transmission end group of the detection control circuit, and the first control end group of the detection control circuit is connected to the control signal input end group of the first liquid absorption pump; a data transmission end group of the ion concentration sensor is connected to the second data transmission end group of the detection control circuit, and a second control end group of the detection control circuit is connected to the control signal input end group of the second liquid absorption pump;
  • the concentration sensor sends the detected ion concentration value of the first mixed liquid to the detection control circuit for analysis and comparison, and adjusts the motor rotation speed of the first liquid suction pump through the detection control circuit to realize the suction amount of the concentrated liquid A.
  • the flow rate is controlled in real time to achieve real-time adjustment of the ion concentration of the first mixture; the second ion concentration sensor will detect the separation of the second mixture
  • the concentration value is sent to the detection control circuit for analysis and comparison, and the motor speed of the second liquid suction pump is adjusted by the detection control circuit, realizing real-time control of the flow rate of the concentrated liquid B suction amount, reaching the second mixed liquid ion
  • the automatic control system further includes an alarm circuit, the first data end of the detection control circuit is connected to the parameter output end of the parameter setting alarm circuit, and the second data end of the detection control circuit is connected This parameter sets the alarm control signal input end of the alarm circuit;
  • the detection control circuit After the detection control circuit analyzes, if the ion concentration value or the motor speed is abnormal, the detection control circuit immediately controls the parameter setting alarm circuit to perform real-time alarm, and bypasses the dialysis circuit.
  • the dialysate does not enter the dialyzer and human blood, directly Discharge from the waste port through the waste circuit to avoid harm to the patient's life.
  • the detection control circuit is provided with a microcontroller IC1, an interface conversion module IC3, and the first data transmission end groups UART2-TX, UART2-RX of the microcontroller IC1 and the first ion concentration sensor respectively
  • the data transmission end group TXD2 and RXD2 of the detection module CONDI are connected; the second data transmission end group UART3 - TX, UART3 - RX of the microcontroller IC1 and the data transmission end group of the detection module COND2 of the second ion concentration sensor, respectively
  • the TXD3 and RXD3 are connected; the ion concentration sensor sends the detected ion concentration value of the mixed liquid to the detection control circuit for analysis and comparison, and determines whether the mixed liquid ion concentration exceeds the standard, and if it exceeds the standard, it will promptly report the alarm.
  • the first control terminal group PC0, PC1, PC2, PC3 of the microcontroller IC1 is respectively connected to the control signal input terminal group A+, A -, B+, B_ of the drive module DRIVER1 of the motor M1 of the first liquid suction pump.
  • the second control terminal group PC6, PC7, PC8, PC9 of the microcontroller IC1 is respectively connected to the control signal input terminal groups A+, A-, B+, B_ of the drive module DRIVER2 of the motor M2 of the second liquid suction pump
  • the parameter input terminal UART1_RX of the microcontroller IC1 is connected to the data transmitting end TXD1 of the interface conversion module IC3, and the alarm control terminal UART1_TX of the microcontroller IC1 is connected to the data receiving end RXD1 of the interface conversion module IC3.
  • the transceiver control terminal PA8 of the microcontroller IC1 is connected to the transceiver control signal input terminal R/D of the interface conversion module IC3; the first data terminal A of the interface conversion module IC3 is connected to the parameter output terminal of the parameter setting alarm circuit,
  • the second data terminal B of the interface conversion module IC3 is connected to the alarm control signal input terminal of the parameter setting alarm circuit.
  • the microcontroller IC1 transmits a "receive/transmit control signal" to the interface conversion module IC3 for controlling the data transmission direction of IC1 and IC3.
  • the interface conversion module IC3 receives the "send control signal"
  • the interface is turned
  • the module IC3 sends the target concentration of the parameter setting alarm circuit to the microcontroller IC1 for comparison and analysis with the ion concentration signal detected in real time to determine whether the ion concentration exceeds the standard; when the interface conversion module IC3 receives the "receive control signal”
  • the interface conversion module IC3 outputs the alarm control signal sent by the microcontroller IC1 to the parameter setting alarm circuit, and the control parameter sets the alarm circuit alarm.
  • the invention also discloses a method for using an automatic liquid dispensing system for blood purification, wherein the detection control circuit works according to the following steps:
  • Obtaining the target concentration and the alarm threshold Obtaining the first mixed liquid target concentration CondTl, the second mixed liquid target concentration CondT2, the first mixed liquid concentration exceeding the standard alarm threshold CondWK, and the second mixed liquid concentration exceeding the standard alarm threshold CondW2 from the parameter setting alarm circuit
  • the user sets the target concentration in the alarm circuit according to the specific needs.
  • the detection control circuit compares the target concentration with the real-time measurement parameters to analyze whether the dialysate ion concentration is within the safe range and avoid medical accidents.
  • the initial value of the motor speed is obtained according to the target concentration value, which ensures that the dosing system strictly performs the dialysate concentration ratio according to the user's requirements to ensure the accuracy of the dosing.
  • the initial value of the motor speed determined by the value can ensure that the motor rotates strictly according to the user's requirements, ensuring that the suction pump draws the flow rate of the concentrate and ensures the dialysate concentration.
  • the detection electrode on the ion concentration sensor can accurately measure the ion concentration in the mixture, ensuring the accuracy of subsequent parameter adjustment, ensuring accurate dialysate concentration, and high reliability.
  • the real-time concentration exceeds the standard, and the parameter setting alarm circuit alarm is controlled, and the process of obtaining the target concentration and the alarm threshold is returned;
  • the real-time alarm is controlled, and the dialysis circuit is bypassed.
  • the dialysate does not enter the dialyzer and the human blood, and is directly discharged from the waste liquid port through the waste liquid circuit, thereby avoiding harm to the patient's life and ensuring the safety of the treatment process. reliable.
  • the process of determining the rotational speed adjustment amount at the time of the i-th detection is:
  • Adjust the speed of the aspirating pump according to the ion concentration of the mixed liquid adjust the flow rate of the concentrated liquid entering the reverse osmosis water in real time, effectively control the concentration of the mixed liquid to meet the target set value range, and realize the automatic preparation of the dialysate.
  • the system should be controlled in real time to avoid a safety accident.
  • the remarkable effects of the invention are as follows: the on-line monitoring and feedback control function of the ion concentration is adopted, and the rotation speed of the liquid suction pump is adjusted in real time according to the ion concentration of the mixed liquid in the liquid circuit, thereby effectively avoiding the concentration deviation of the concentrated liquid and the fixed speed ratio of the liquid suction pump.
  • the safety risk can also effectively avoid the mechanical failure and mechanical wear caused by the abnormal speed of the suction pump motor. It has the advantages of fast liquid distribution speed, accurate concentration ratio, good stability, safety and reliability.
  • Figure 1 is a structural view of an automatic liquid dispensing system for blood purification
  • Figure 3 is a flow chart of the method of use of the present invention.
  • FIG. 1 is a structural view of an automatic liquid dispensing system for blood purification
  • FIG. 2 is a circuit connection diagram of the present invention
  • FIG. 3 is a flow chart of a method of using the present invention, as shown in the drawing:
  • Automatic liquid dispensing for blood purification of the present embodiment The system includes a concentrate A addition system, a concentrate B addition system and a liquid conduit, and an automatic control system, the automatic control system comprising: a first ion concentration sensor 4 disposed in the liquid pipeline for detecting the ion concentration of the concentrate A after entering the liquid pipeline;
  • the second ion concentration sensor 6 is disposed in the liquid pipeline for detecting the ion concentration of the concentrated liquid B after being mixed with the concentrate A after entering the liquid pipeline;
  • the detection control circuit 2 is configured to receive the data signals of the first ion concentration sensor 4 and the second ion concentration sensor 6, and issue an alarm signal or/and add the system to the concentrate A and the concentrate B to the system to issue a control command signal. .
  • the concentrate A container 7 and the concentrate B container 8 are respectively filled with the concentrate A and the concentrate B, which are a formulation component of the dialysate, and the concentrate A container 7 and the concentrate The position of the B container 8 can be interchanged.
  • the first aspiration pump 3 and the second aspiration pump 5 are both liquid pumps having a metering function.
  • the first aspiration pump (second aspiration pump) separately draws the concentrate A (concentrate B) from the concentrate A container (concentrate B container) and pipes it into the liquid pipe Mix with reverse osmosis water.
  • the reverse osmosis water flows in upstream of the liquid pipe, flows through the upstream liquid inlet end of the liquid pipe, and is mixed with the concentrate A to form a first mixed liquid, and the first mixed liquid flows through the downstream liquid inlet end of the liquid pipe, and is concentrated.
  • the liquid B is mixed to form a second mixed liquid, and the second mixed liquid flows out through the downstream of the liquid pipeline, and a dialysis reaction occurs with the human blood in the dialyzer.
  • the concentrate A addition system includes a concentrate A container 7 and a first liquid suction pump 3 that feeds the concentrate A in the concentrate A container 7 upstream of the liquid line;
  • the liquid B adding system includes a concentrated liquid B container 8 and a second liquid suction pump 5 for inputting the concentrated liquid B in the concentrated liquid B container 8 downstream of the liquid pipe; the command signal output ends of the detection control circuit 2 are respectively connected The control circuit of the motor of the first liquid suction pump 3 and the control circuit of the motor of the second liquid suction pump 5.
  • the detecting electrode of the first ion concentration sensor 4 is located downstream of the liquid pipe 9 concentrated liquid A access point, and the detecting electrode of the second ion concentration sensor 6 is located at the liquid pipe 9 concentrated liquid B. Downstream of the in point, the data transmission end group of the first ion concentration sensor 4 is connected to the first data transmission end group of the detection control circuit 2, and the first control end group of the detection control circuit 2 is connected to the first liquid absorption pump a control signal input group of 3; a data transmission end group connection of the second ion concentration sensor 6 The second data transmission end group of the detection control circuit 2, the second control end group of the detection control circuit 2 is connected to the control signal input end group of the second liquid suction pump 5.
  • the concentrate A container 7 is in communication with the upstream liquid inlet end of the liquid conduit 9, and the first liquid suction pump 3 is located in the liquid supply line of the concentrate A container 7;
  • the concentrated liquid B container 8 is in communication with the downstream liquid inlet end of the liquid pipe 9, and the second liquid suction pump 5 is located in the liquid supply line of the concentrated liquid B container 8; the concentrated liquid A container 7 and concentrated The position of the liquid B container 8 can be interchanged.
  • the detection electrode of the first ion concentration sensor 4 detects the ion concentration at the upstream liquid inlet end of the liquid conduit 9, and the data transmission end group of the first ion concentration sensor 4 is connected to the first data transmission end of the detection control circuit 2.
  • a first control terminal group of the detection control circuit 2 is connected to a control signal input terminal group of the first liquid suction pump 3;
  • a detection electrode of the second ion concentration sensor 6 detects a downstream liquid inlet of the liquid conduit 9
  • the ion concentration at the end, the data transmission end group of the second ion concentration sensor 6 is connected to the second data transmission end group of the detection control circuit 2, and the second control end group of the detection control circuit 2 is connected to the second suction a control signal input end group of the liquid pump 5;
  • a first data end of the detection control circuit 2 is connected to a parameter output end of the parameter setting alarm circuit 1, and a second data end of the detection control circuit 2 is connected to the parameter setting alarm circuit 1 alarm control signal input.
  • the first ion concentration sensor 4 sends the detected ion concentration value of the first mixed liquid to the detection control circuit 2 for analysis and comparison, and adjusts the motor rotation speed of the first liquid suction pump 3 through the detection control circuit 2, thereby realizing The flow rate of the suction amount of the concentrated liquid A is controlled in real time to achieve real-time adjustment of the ion concentration of the first mixed liquid;
  • the second ion concentration sensor 6 sends the detected ion concentration value of the second mixed liquid to the detection control circuit 2 Analyze and compare, and adjust the motor rotation speed of the second liquid suction pump 5 through the detection control circuit 2, realizing real-time control of the flow rate of the concentrated liquid B suction amount, and realizing the real-time adjustment of the second mixed liquid ion concentration;
  • the automatic control system further includes an alarm circuit 1, the first data end of the detection control circuit 2 is connected to the parameter output end of the parameter setting alarm circuit 1, and the second data end of the detection control circuit 2 is connected to the The parameter sets the alarm control signal input of alarm circuit 1.
  • the detection control circuit analyzes, if the ion concentration value or the motor speed is abnormal, the detection control circuit immediately controls the parameters.
  • the alarm circuit is set to perform real-time alarm, and the dialysis circuit is bypassed.
  • the dialysate does not enter the dialyzer and human blood, and is directly discharged from the waste liquid port through the waste liquid circuit to avoid harm to the patient's life.
  • the detection control circuit 2 is provided with a microcontroller IC1, an interface conversion module IC3, and a first data transmission end group UART2_TX, UART2_RX of the microcontroller IC1 and the first
  • the data transmission end groups TXD2 and RXD2 of the detection module CONDI of the ion concentration sensor 4 are connected; the second data transmission end groups UART3 - TX, UART3 - RX of the microcontroller IC1 and the detection module of the second ion concentration sensor 6 respectively
  • the data transmission end groups TXD3 and RXD3 of the COND2 are connected; the control signals of the first control terminal group PC0, PC1, PC2, PC3 of the microcontroller IC1 and the drive module DRIVER1 of the motor M1 of the first liquid suction pump 3, respectively
  • the parameter input terminal UART1_RX of the microcontroller IC1 is connected to the data transmitting end TXD1 of the interface conversion module IC3, and the alarm control terminal UART1-TX of the microcontroller IC1 is connected to the data receiving end RXD1 of the interface conversion module IC3.
  • the transceiver control terminal PA8 of the microcontroller IC1 is connected to the transceiver control signal input terminal R/D of the interface conversion module IC3; the first data terminal A of the interface conversion module IC3 is connected to the parameter output terminal of the parameter setting alarm circuit 1,
  • the second data terminal B of the interface conversion module IC3 is connected to the alarm control signal input terminal of the parameter setting alarm circuit 1.
  • the detection control circuit 2 operates in accordance with the following steps:
  • Obtaining the target concentration and the alarm threshold obtaining the first mixed liquid target concentration CondT1, the second mixed liquid target concentration CondT2, the first mixed liquid concentration exceeding the standard alarm threshold CondWl, and the second mixed liquid concentration exceeding the standard alarm from the parameter setting alarm circuit 1 Threshold CondW2, first mixed liquid minimum speed alarm threshold value MWL1, first mixed liquid maximum speed alarm threshold value MWH1, second mixed liquid minimum speed alarm threshold value MWL2 and second mixed liquid maximum speed alarm threshold value MWL2; Determine the initial motor speed:
  • the motor M1 that controls the first liquid suction pump 3 rotates according to the initial value of the rotational speed Mv i-1); the motor M2 that controls the second liquid suction pump 5 rotates according to the initial value of the rotational speed Mv2 (i-1); Real-time ion concentration at the i-th test:
  • the parameter setting alarm circuit 1 is controlled to alarm, and the process of obtaining the target concentration and the alarm threshold is returned;
  • the process of determining the rotational speed adjustment amount at the time of the i-th detection is:
  • the working condition is as follows:
  • the aspirating pump draws the concentrated liquid from the concentrated liquid container and pipes it into the liquid pipeline to mix with the reverse osmosis water to form a mixed liquid;
  • the ion concentration sensor detects the ions of the mixed liquid in the liquid pipeline through the detecting electrode Concentration, and output the ion concentration signal to the detection control circuit for analysis;
  • the detection control circuit compares the concentration target parameter value in the parameter setting alarm circuit with the real-time detection value of the mixed liquid, and if the mixed liquid ion concentration exceeds the standard, the control parameter setting
  • the alarm circuit alarms, otherwise the motor speed of the liquid suction pump is adjusted to realize the control of the suction flow of the concentrated liquid to achieve real-time adjustment of the ion concentration of the mixed liquid; meanwhile, the detection control circuit will also adjust the speed and parameter setting in the alarm circuit.
  • the speed alarm threshold is compared. If the motor speed is abnormal, the control parameter sets the alarm circuit and alarm, otherwise the real-time detection of the liquid circuit is continued.

Abstract

An automatic liquid preparation system for purifying blood and its usage method. The system is provided with suction pumps (3,5). The suction pumps (3,5) suck concentrated liquid from a concentrated liquid container (7,8), and the concentrated liquid is transported into a liquid conduit (9) via a pipe to form mixed liquid with reverse osmosis water. The ion concentration of mixed liquid is detected by an ion concentration sensor (4,6), and the value of the ion concentration is compared with that of the target concentration parameter. If the concentration exceeds the standard value, an alarm is provided; if not, the rotation speeds of the suction pumps (3,5) are adjusted so as to control the suction flux of the concentrated liquid, and the rotation speed is compared with the alarm threshold simultaneously. If the rotation speed is abnormal, an alarm is provided; if not, the liquid circuit is detected continuously in real time. The invention has the advantages that the system has the function of ion concentration online detection and feedback control, can regulate the rotating speed of the fluid absorption pump in real time, effectively avoids safety risks of hemodialysis, avoids mechanical failures of a motor, and has high fluid preparation speed, accurate concentration proportion, high stability and high reliability.

Description

说 明 书 血液净化用自动配液系统及其使用方法 技术领域  Description Automatic liquid dispensing system for blood purification and method of using the same
本发明属于血液净化用自动配液系统, 涉及一种血液净化设备用的透析液 自动配制与安全监控的系统及其使用方法。  The invention belongs to an automatic liquid dispensing system for blood purification, and relates to a system for automatically preparing and safely monitoring dialysate for blood purification equipment and a using method thereof.
背景技术 Background technique
血液净化过程中, 患者的血液从体内流出经由管路构成的体外循环回到体 内, 在这个循环系统中, 主要包括血路、 液路和监控系统三个部分。 患者体内 的血液引出体外, 进入透析器或者滤过器等体外管路, 经净化后回流入人体, 构成血路系统; 液路系统中, 标准离子浓度的透析液进入透析器与透析器膜对 侧患者血液发生弥散、 对流、 超滤等过程, 并以适当的速度移除患者体内多余 的水分。 监控系统对血液净化设备各个部件、 参数、 指标等进行监测, 并发出 报警和安全控制。  During the blood purification process, the patient's blood flows out of the body and returns to the body through the extracorporeal circulation formed by the pipeline. In this circulation system, the blood path, the liquid path and the monitoring system are mainly included. The blood in the patient's body is taken out of the body, enters the extracorporeal tube such as dialyzer or filter, and is purified and then returned to the human body to form a blood circuit system. In the liquid system, the standard ion concentration dialysate enters the dialyzer and the dialyzer membrane opposite to the dialyzer. The patient's blood undergoes processes such as diffusion, convection, ultrafiltration, etc., and removes excess water from the patient at an appropriate rate. The monitoring system monitors the various components, parameters, indicators, etc. of the blood purification equipment and issues alarms and safety controls.
正常情况下, 进入透析器的透析液是含有标准离子浓度与配方比例的液体, 在透析器中与患者血液发生弥散、 对流、 超滤等过程, 达到血液净化的目的。 经水处理设备净化后的反渗水通过液路管道进入机器中, 分别与第一吸液泵从 浓縮液 A容器吸入的浓縮液 A和第二吸液泵从浓縮液 B容器吸入的浓縮液 B按 比例混合, 配制成为透析液。 由于配方不当或者透析液配制故障将导致透析液 中离子浓度偏离标准值范围, 从而使离子浓度监测器发出报警, 透析液旁路进 入废液排出通道, 避免超标的透析液进入透析器或者滤过器中引发安全事故。  Under normal circumstances, the dialysate entering the dialyzer is a liquid containing a standard ion concentration and a formulation ratio, and a process of diffusion, convection, ultrafiltration, and the like in the dialyzer to achieve blood purification. The reverse osmosis water purified by the water treatment device enters the machine through the liquid pipeline, and is respectively sucked from the concentrate B and the second aspiration pump sucked from the concentrate A container by the first liquid suction pump. Concentrate B is mixed in proportion to prepare a dialysate. Improper formulation or failure of dialysate preparation will cause the ion concentration in the dialysate to deviate from the standard value range, so that the ion concentration monitor will give an alarm and the dialysate bypasses the waste liquid discharge channel to prevent the excess dialysate from entering the dialyzer or filtering. A safety incident has been triggered in the device.
传统的透析液配制过程分为两个歩骤: 第一歩是选用标准配方的 A和 B两 种透析粉, 然后通过严格的稀释比例加入反渗水, 分别用不同的容器盛装起来; 第二歩是通过用户的参数设定, 根据配制比例在电脑程序的控制下, 使两只带 有计量功能的吸液泵按照各自固定的设定速度, 将浓縮液引入到设备液路系统 中与加热后的反渗水混合, 生成标准透析液。 在这个过程中, 第一歩的浓縮液 配制过程因为人为操作原因, 会引入一定的浓度误差; 第二歩的计量吸液泵转 速流量误差、 磨损或者机械故障等原因也会导致透析液的离子浓度超标, 从而 引起监测装置的报警, 使治疗中断甚至发生安全事故。 The traditional dialysate preparation process is divided into two steps: The first is to select two kinds of dialysis powders of standard formula A and B, and then add reverse osmosis water through strict dilution ratio, and respectively use different containers; According to the user's parameter setting, under the control of the computer program, two liquid suction pumps with metering function are introduced into the equipment liquid path system according to their respective fixed set speeds. The medium is mixed with the heated reverse osmosis water to form a standard dialysate. In this process, the first sputum concentrate preparation process will introduce a certain concentration error due to human operation; the second 歩 metering aspiration pump speed flow error, wear or mechanical failure, etc. will also lead to dialysate The ion concentration exceeds the standard, causing an alarm of the monitoring device, interrupting the treatment or even causing a safety accident.
由此可见, 传统的血液净化用透析液配制方法的缺点是, 需要通过严格的 比例配制和精密的机电控制, 才能达到治疗要求, 而且一旦产生浓度波动, 将 需要比较长的调节时间才能进行正常治疗, 其稳定性、 安全性和可靠性比较差。  It can be seen that the conventional method for preparing a dialysate for blood purification has the disadvantage that it requires a strict proportional preparation and precise electromechanical control to meet the treatment requirements, and once the concentration fluctuation occurs, a relatively long adjustment time is required to perform normal. Treatment, its stability, safety and reliability are relatively poor.
因此, 需要一种具备离子浓度在线监测和反馈控制功能, 可以有效避免因 浓縮液浓度偏差和吸液泵固定转速比例配制而导致的安全风险, 具有配液速度 快, 浓度配比精确, 可靠性高的显著优点。  Therefore, an on-line monitoring and feedback control function with ion concentration is needed, which can effectively avoid the safety risk caused by the concentration deviation of the concentrated liquid and the fixed speed ratio of the aspiration pump, and has the advantages of fast liquid dispensing speed, accurate concentration ratio, and reliability. Significant advantage of high sex.
发明内容 Summary of the invention
有鉴于此, 本发明的目的是提供一种血液净化用自动配液系统及其使用方 法, 具备离子浓度在线监测和反馈控制功能, 使用时可以有效避免因浓縮液浓 度偏差和吸液泵固定转速比例配制而导致的安全风险, 具有配液速度快, 浓度 配比精确, 可靠性高的显著优点。  In view of the above, an object of the present invention is to provide an automatic liquid dispensing system for blood purification and a method for using the same, which has an on-line monitoring and feedback control function for ion concentration, which can effectively avoid concentration concentration deviation and liquid suction pump fixing when used. The safety risk caused by the formulation of the speed ratio has the advantages of fast liquid dispensing speed, accurate concentration ratio and high reliability.
本发明的血液净化用自动配液系统, 包括浓縮液 A加入系统、 浓縮液 B加 入系统和液体管道, 还包括自动控制系统, 所述自动控制系统包括:  The automatic liquid dispensing system for blood purification of the present invention comprises a concentrate A addition system, a concentrate B addition system and a liquid pipeline, and an automatic control system, the automatic control system comprising:
第一离子浓度传感器, 设置于液体管道用于检测浓縮液 A进入液体管道后 的离子浓度;  a first ion concentration sensor disposed in the liquid conduit for detecting an ion concentration of the concentrate A after entering the liquid conduit;
第二离子浓度传感器, 设置于液体管道用于检测浓縮液 B进入液体管道后 与浓縮液 A混合后的离子浓度;  a second ion concentration sensor is disposed in the liquid pipeline for detecting the ion concentration of the concentrated liquid B after being mixed with the concentrate A after entering the liquid pipeline;
检测控制电路, 用于接收第一离子浓度传感器和第二离子浓度传感器的数 据信号,并发出报警信号或 /和向浓縮液 A加入系统及浓縮液 B加入系统发出控 制命令信号。  The detection control circuit is configured to receive the data signals of the first ion concentration sensor and the second ion concentration sensor, and send an alarm signal or / and add the system to the concentrate A and the concentrate B to join the system to issue a control command signal.
进一歩,所述浓縮液 A加入系统包括浓縮液 A容器将浓縮液 A容器内的浓 縮液 A输入液体管道上游的第一吸液泵; 所述浓縮液 B加入系统包括浓縮液 B 容器和将浓縮液 B容器内的浓縮液 B输入液体管道下游的第二吸液泵; 所述检 测控制电路的命令信号输出端分别连接于第一吸液泵电机的控制电路和第二吸 液泵电机的控制电路; Further, the concentrate A addition system includes a concentrate A container, and the concentrate A in the concentrate A container is input to the first liquid suction pump upstream of the liquid pipeline; the concentrated liquid B addition system includes a thick Liquid shrinkage B The container and the concentrated liquid B in the concentrated liquid B container are input to the second liquid suction pump downstream of the liquid pipeline; the command signal output end of the detection control circuit is respectively connected to the control circuit of the first liquid suction pump motor and the second Control circuit of the liquid suction pump motor;
浓縮液 A容器和浓縮液 B容器值分别装有浓縮液 A和浓縮液 B, 它们是透 析液的一种配方成分, 并且浓縮液 A容器和浓縮液 B容器的位置可以互换。 第 一吸液泵和第二吸液泵都是具有计量功能的液体泵。 第一吸液泵 (第二吸液泵) 分别将浓縮液 A (浓縮液 B) 从浓縮液 A容器 (浓縮液 B容器) 中抽吸出来, 并经由管道输送到液体管道中与反渗水混合。 反渗水经液体管道的上游流入, 流经液体管道的上游进液端时, 与浓縮液 A混合形成第一混合液, 第一混合液 流经液体管道的下游进液端时, 与浓縮液 B混合形成第二混合液, 第二混合液 经液体管道的下游流出, 在透析器中与人体血液发生透析反应;  The concentrate A container and the concentrate B container are respectively filled with a concentrate A and a concentrate B, which are a formulation component of the dialysate, and the positions of the concentrate A container and the concentrate B container can be exchange. Both the first aspiration pump and the second aspiration pump are liquid pumps having a metering function. The first aspiration pump (second aspiration pump) separately draws the concentrate A (concentrate B) from the concentrate A container (concentrate B container) and pipes it into the liquid pipe Mix with reverse osmosis water. The reverse osmosis water flows in upstream of the liquid pipe, flows through the upstream liquid inlet end of the liquid pipe, and is mixed with the concentrate A to form a first mixed liquid, and the first mixed liquid flows through the downstream liquid inlet end of the liquid pipe, and is concentrated. The liquid B is mixed to form a second mixed liquid, and the second mixed liquid flows out through the downstream of the liquid pipeline, and a dialysis reaction occurs with the human blood in the dialyzer;
进一歩, 所述第一离子浓度传感器的检测电极位于液体管道浓縮液 A接入 点的下游, 所述第二离子浓度传感器的检测电极位于液体管道浓縮液 B接入点 的下游, 第一离子浓度传感器的数据传输端组连接所述检测控制电路的第一数 据传输端组, 该检测控制电路的第一控制端组连接所述第一吸液泵的控制信号 输入端组; 第二离子浓度传感器的数据传输端组连接所述检测控制电路的第二 数据传输端组, 该检测控制电路的第二控制端组连接所述第二吸液泵的控制信 号输入端组; 第一离子浓度传感器将检测到的第一混合液的离子浓度值送到检 测控制电路中进行分析比较, 并通过检测控制电路对第一吸液泵的电机转速进 行调整, 实现对浓縮液 A抽吸量的流量实时控制, 达到对第一混合液离子浓度 的实时调整; 第二离子浓度传感器将检测到的第二混合液的离子浓度值送到检 测控制电路中进行分析比较, 并通过检测控制电路对第二吸液泵的电机转速进 行调整, 实现对浓縮液 B抽吸量的流量实时控制, 达到对第二混合液离子浓度 的实时调整; 进一歩, 自动控制系统还包括报警电路, 所述检测控制电路的第一数据端 连接所述参数设置报警电路的参数输出端, 该检测控制电路的第二数据端连接 该参数设置报警电路的报警控制信号输入端; Further, the detecting electrode of the first ion concentration sensor is located downstream of the liquid pipe concentrate A access point, and the detecting electrode of the second ion concentration sensor is located downstream of the liquid pipe concentrate B access point, a data transmission end group of an ion concentration sensor is connected to the first data transmission end group of the detection control circuit, and the first control end group of the detection control circuit is connected to the control signal input end group of the first liquid absorption pump; a data transmission end group of the ion concentration sensor is connected to the second data transmission end group of the detection control circuit, and a second control end group of the detection control circuit is connected to the control signal input end group of the second liquid absorption pump; The concentration sensor sends the detected ion concentration value of the first mixed liquid to the detection control circuit for analysis and comparison, and adjusts the motor rotation speed of the first liquid suction pump through the detection control circuit to realize the suction amount of the concentrated liquid A. The flow rate is controlled in real time to achieve real-time adjustment of the ion concentration of the first mixture; the second ion concentration sensor will detect the separation of the second mixture The concentration value is sent to the detection control circuit for analysis and comparison, and the motor speed of the second liquid suction pump is adjusted by the detection control circuit, realizing real-time control of the flow rate of the concentrated liquid B suction amount, reaching the second mixed liquid ion The real-time adjustment of the concentration; further, the automatic control system further includes an alarm circuit, the first data end of the detection control circuit is connected to the parameter output end of the parameter setting alarm circuit, and the second data end of the detection control circuit is connected This parameter sets the alarm control signal input end of the alarm circuit;
经过检测控制电路分析, 如果发现离子浓度值或电机转速有异常, 则检测 控制电路立即控制参数设置报警电路进行实时报警, 并使透析回路旁路, 透析 液不进入透析器与人体血液作用, 直接通过废液回路从废液口排出, 避免对病 人生命造成危害。  After the detection control circuit analyzes, if the ion concentration value or the motor speed is abnormal, the detection control circuit immediately controls the parameter setting alarm circuit to perform real-time alarm, and bypasses the dialysis circuit. The dialysate does not enter the dialyzer and human blood, directly Discharge from the waste port through the waste circuit to avoid harm to the patient's life.
进一歩, 所述检测控制电路设置有微控制器 IC1、 接口转换模块 IC3 , 所述 微控制器 IC1的第一数据传输端组 UART2— TX、 UART2— RX分别与所述第一离 子浓度传感器的检测模块 CONDI的数据传输端组 TXD2、 RXD2连接; 该微控 制器 IC1的第二数据传输端组 UART3— TX、 UART3— RX分别与所述第二离子浓 度传感器的检测模块 COND2的数据传输端组 TXD3、 RXD3连接; 离子浓度传 感器将检测到的混合液的离子浓度值送到检测控制电路中进行分析比较, 判断 混合液离子浓度是否超标, 如果超标, 将及时报警。  Further, the detection control circuit is provided with a microcontroller IC1, an interface conversion module IC3, and the first data transmission end groups UART2-TX, UART2-RX of the microcontroller IC1 and the first ion concentration sensor respectively The data transmission end group TXD2 and RXD2 of the detection module CONDI are connected; the second data transmission end group UART3 - TX, UART3 - RX of the microcontroller IC1 and the data transmission end group of the detection module COND2 of the second ion concentration sensor, respectively The TXD3 and RXD3 are connected; the ion concentration sensor sends the detected ion concentration value of the mixed liquid to the detection control circuit for analysis and comparison, and determines whether the mixed liquid ion concentration exceeds the standard, and if it exceeds the standard, it will promptly report the alarm.
所述微控制器 IC1的第一控制端组 PC0、 PC1、 PC2、 PC3分别与所述第一 吸液泵的电机 Ml的驱动模块 DRIVER1的控制信号输入端组 A+、 A -、 B+、 B_ 连接; 该微控制器 IC1的第二控制端组 PC6、 PC7、 PC8、 PC9分别与所述第二 吸液泵的电机 M2的驱动模块 DRIVER2的控制信号输入端组 A+、 A -、 B+、 B_ 连接; 通过检测控制电路对吸液泵的电机的转速进行调整, 实现对浓縮液抽吸 流量实时控制, 达到对混合液离子浓度的实时调整。  The first control terminal group PC0, PC1, PC2, PC3 of the microcontroller IC1 is respectively connected to the control signal input terminal group A+, A -, B+, B_ of the drive module DRIVER1 of the motor M1 of the first liquid suction pump. The second control terminal group PC6, PC7, PC8, PC9 of the microcontroller IC1 is respectively connected to the control signal input terminal groups A+, A-, B+, B_ of the drive module DRIVER2 of the motor M2 of the second liquid suction pump Through the detection control circuit, the rotation speed of the motor of the liquid suction pump is adjusted, real-time control of the suction flow rate of the concentrated liquid is realized, and the real-time adjustment of the ion concentration of the mixed liquid is achieved.
所述微控制器 IC1的参数输入端 UART1— RX连接所述接口转换模块 IC3的 数据发送端 TXD1 , 该微控制器 IC1的报警控制端 UART1— TX连接该接口转换 模块 IC3的数据接收端 RXD1 , 该微控制器 IC1的收发控制端 PA8连接该接口 转换模块 IC3的收发控制信号输入端 R/D;该接口转换模块 IC3的第一数据端 A 连接所述参数设置报警电路的参数输出端,该接口转换模块 IC3的第二数据端 B 连接该参数设置报警电路的报警控制信号输入端。  The parameter input terminal UART1_RX of the microcontroller IC1 is connected to the data transmitting end TXD1 of the interface conversion module IC3, and the alarm control terminal UART1_TX of the microcontroller IC1 is connected to the data receiving end RXD1 of the interface conversion module IC3. The transceiver control terminal PA8 of the microcontroller IC1 is connected to the transceiver control signal input terminal R/D of the interface conversion module IC3; the first data terminal A of the interface conversion module IC3 is connected to the parameter output terminal of the parameter setting alarm circuit, The second data terminal B of the interface conversion module IC3 is connected to the alarm control signal input terminal of the parameter setting alarm circuit.
微控制器 IC1向接口转换模块 IC3发送"接收 /发送控制信号 ",用于控制 IC1 与 IC3的数据传输方向。当接口转换模块 IC3接收到 "发送控制信号"时,接口转 换模块 IC3将参数设置报警电路的目标浓度发送到微控制器 IC1 ,用于与实时检 测的离子浓度信号进行比较分析, 判断离子浓度是否超标; 当接口转换模块 IC3 接收到 "接收控制信号"时,接口转换模块 IC3将微控制器 IC1发送的报警控制信 号输出给参数设置报警电路, 控制参数设置报警电路报警。 The microcontroller IC1 transmits a "receive/transmit control signal" to the interface conversion module IC3 for controlling the data transmission direction of IC1 and IC3. When the interface conversion module IC3 receives the "send control signal", the interface is turned The module IC3 sends the target concentration of the parameter setting alarm circuit to the microcontroller IC1 for comparison and analysis with the ion concentration signal detected in real time to determine whether the ion concentration exceeds the standard; when the interface conversion module IC3 receives the "receive control signal" The interface conversion module IC3 outputs the alarm control signal sent by the microcontroller IC1 to the parameter setting alarm circuit, and the control parameter sets the alarm circuit alarm.
本发明还公开了一种血液净化用自动配液系统的使用方法, 所述检测控制 电路按照以下歩骤进行工作:  The invention also discloses a method for using an automatic liquid dispensing system for blood purification, wherein the detection control circuit works according to the following steps:
获取目标浓度与报警阈值: 从所述参数设置报警电路中获得第一混合液目 标浓度 CondTl、 第二混合液目标浓度 CondT2、 第一混合液浓度超标报警阈值 CondWK 第二混合液浓度超标报警阈值 CondW2、 第一混合液最低转速报警阈 值 MWL1、 第一混合液最高转速报警阈值 MWH1、 第二混合液最低转速报警阈 值 MWL2和第二混合液最高转速报警阈值 MWL2;  Obtaining the target concentration and the alarm threshold: Obtaining the first mixed liquid target concentration CondTl, the second mixed liquid target concentration CondT2, the first mixed liquid concentration exceeding the standard alarm threshold CondWK, and the second mixed liquid concentration exceeding the standard alarm threshold CondW2 from the parameter setting alarm circuit The first mixed liquid minimum speed alarm threshold value MWL1, the first mixed liquid maximum speed alarm threshold value MWH1, the second mixed liquid minimum speed alarm threshold value MWL2, and the second mixed liquid maximum speed alarm threshold value MWL2;
用户根据具体需要设置参数设置报警电路中的目标浓度, 检测控制电路将 目标浓度与实时测量参数进行比较, 分析透析液离子浓度是否在安全范围内, 避免医疗事故发生。  The user sets the target concentration in the alarm circuit according to the specific needs. The detection control circuit compares the target concentration with the real-time measurement parameters to analyze whether the dialysate ion concentration is within the safe range and avoid medical accidents.
定义检测次数 i的初始值 i=l ;  Define the initial value of the number of detections i = i;
确定电机初始转速:  Determine the initial motor speed:
确定所述第一吸液泵的电机 Ml 的转速初始值 Mvl i-l jlxCondTl , 其中 jl为该电机 Ml的初始转速调整系数;  Determining an initial value of the rotational speed of the motor M1 of the first liquid suction pump Mvl i-l jlxCondTl, where jl is an initial rotational speed adjustment coefficient of the motor M1;
确定所述第二吸液泵的电机 M2的转速初始值 Mv2 i-l)=j2xCondT2, 其中 j2为该电机 M2的初始转速调整系数;  Determining an initial value of the rotational speed of the motor M2 of the second liquid suction pump Mv2 i-l)=j2xCondT2, where j2 is an initial rotational speed adjustment coefficient of the motor M2;
根据目标浓度值获得电机转速初始值, 可保证配液系统严格按照用户要求 进行透析液浓度配比, 确保配液精度。  The initial value of the motor speed is obtained according to the target concentration value, which ensures that the dosing system strictly performs the dialysate concentration ratio according to the user's requirements to ensure the accuracy of the dosing.
参数初始化:  Parameter initialization:
定义所述电机 Ml的转速变化量初始值 Vxl(i-1)=0、 Ml的转速调整率 kl ; 定义所述电机 M2的转速变化量初始值 Vx2(i-1)=0、 M2的转速调整率 k2; 其中, 电机 Ml的转速调整率 kl=2, 电机 M2的转速调整率 k2=3。 定义所述第一混合液的实时离子浓度初始值 COndVl(i-l)=0、 第二混合液的 实时离子浓度初始值 CondV2(i-i:>=0; Defining the initial value of the rotational speed change amount of the motor M1 Vxl(i-1)=0, the rotational speed adjustment rate k1 of M1 ; defining the initial value of the rotational speed change amount of the motor M2 Vx2(i-1)=0, the rotational speed of M2 The adjustment rate k2 ; wherein, the rotation speed adjustment rate of the motor M1 is k1=2, and the rotation speed adjustment rate of the motor M2 is k2=3. Defining a real-time ion concentration initial value of the first mixed liquid C O ndVl(il)=0, and a real-time ion concentration initial value CondV2 of the second mixed liquid (ii:>=0 ;
控制电机旋转:  Control motor rotation:
控制所述第一吸液泵的电机 Ml按转速初始值 Mv i-Ι)进行旋转; 控制所述第二吸液泵的电机 M2按转速初始值 Mv2(i-1)进行旋转; 由目标浓度值确定的电机转速初始值, 可以保证电机严格按照用户要求进 行旋转, 确保吸液泵抽吸浓縮液的流量, 确保透析液配比浓度。  Controlling the motor M1 of the first liquid suction pump to rotate according to the initial value of the rotational speed Mv i-Ι); controlling the motor M2 of the second liquid suction pump to rotate according to the initial value of the rotational speed Mv2(i-1); The initial value of the motor speed determined by the value can ensure that the motor rotates strictly according to the user's requirements, ensuring that the suction pump draws the flow rate of the concentrate and ensures the dialysate concentration.
获取第 i次检测时的实时离子浓度:  Get the real-time ion concentration at the i-th test:
读取所述第一离子浓度传感器获得的第一混合液的实时离子浓度 CondVl(i);  Reading the real-time ion concentration CondVl(i) of the first mixture obtained by the first ion concentration sensor;
读取所述第二离子浓度传感器获得的第二混合液的实时离子浓度 CondV2(i); Reading the real-time ion concentration CondV2(i) of the second mixture obtained by the second ion concentration sensor ;
离子浓度传感器上的检测电极可以精确测得混合液中的离子浓度, 确保了 后续参数调整的精确性, 保证透析液浓度精确配比, 可靠性高。  The detection electrode on the ion concentration sensor can accurately measure the ion concentration in the mixture, ensuring the accuracy of subsequent parameter adjustment, ensuring accurate dialysate concentration, and high reliability.
判断第 i次检测时的实时浓度是否超标:  Determine whether the real-time concentration at the time of the i-th detection exceeds the standard:
如果 CondVl(i)<CondWl, 且 CondV2(i)<CondW2, 则实时浓度不超标, 进入确定第 i次检测时的转速调整量的流程;  If CondVl(i)<CondWl, and CondV2(i)<CondW2, the real-time concentration does not exceed the standard, and the flow of determining the rotational speed adjustment amount at the i-th detection is entered;
否则, 实时浓度超标, 控制所述参数设置报警电路报警, 返回所述获取目 标浓度与报警阈值的流程;  Otherwise, the real-time concentration exceeds the standard, and the parameter setting alarm circuit alarm is controlled, and the process of obtaining the target concentration and the alarm threshold is returned;
若离子浓度超标, 则控制实时报警, 并使透析回路旁路, 透析液不进入透 析器与人体血液作用, 直接通过废液回路从废液口排出, 避免对病人生命造成 危害, 确保治疗过程安全可靠。  If the ion concentration exceeds the standard, the real-time alarm is controlled, and the dialysis circuit is bypassed. The dialysate does not enter the dialyzer and the human blood, and is directly discharged from the waste liquid port through the waste liquid circuit, thereby avoiding harm to the patient's life and ensuring the safety of the treatment process. reliable.
所述确定第 i次检测时的转速调整量的流程为:  The process of determining the rotational speed adjustment amount at the time of the i-th detection is:
确定第一混合液的转速调整量 Vxl(i)=klx[CondVl(i)— CondTl];  Determining the rotational speed adjustment amount of the first mixed liquid Vxl(i)=klx[CondVl(i)- CondTl];
确定第二混合液的转速调整量 Vx2(i)=k2x[CondV2(i)— CondT2]; Determining the rotational speed adjustment amount of the second mixed liquid Vx2 (i) = k2x [CondV2 (i) - CondT2] ;
确定第 i次检测时的电机转速: 确定所述第一吸液泵的电机 Ml的转速 Determine the motor speed at the ith test: Determining the rotation speed of the motor M1 of the first liquid suction pump
确定所述第二吸液泵的电机 Μ2的转速
Figure imgf000009_0001
Determining the rotation speed of the motor Μ2 of the second liquid suction pump
Figure imgf000009_0001
根据混合液离子浓度调整吸液泵转速, 实时调整进入反渗水的浓縮液流量, 有效控制混合液浓度满足目标设定值范围, 实现透析液自动配制。  Adjust the speed of the aspirating pump according to the ion concentration of the mixed liquid, adjust the flow rate of the concentrated liquid entering the reverse osmosis water in real time, effectively control the concentration of the mixed liquid to meet the target set value range, and realize the automatic preparation of the dialysate.
判断第 i次检测时的电机转速是否安全:  Determine whether the motor speed at the i-th inspection is safe:
如果 MWL KMvl(i)< MWH 1, 且 MWL2 < Mv2(i) < MWL2, 则电机转速 安全, i加 1, 返回所述控制电机旋转的流程;  If MWL KMvl(i) < MWH 1, and MWL2 < Mv2(i) < MWL2, the motor speed is safe, i is incremented by 1, and the flow of controlling the motor rotation is returned;
否则, 电机转速不安全, 控制所述参数设置报警电路报警, 返回所述获取 目标浓度与报警阈值的流程;  Otherwise, the motor speed is unsafe, and the parameter setting alarm circuit alarm is controlled, and the process of obtaining the target concentration and the alarm threshold is returned;
若电机转速超过转速报警阈值, 则容易造成电机机械故障, 可能发生严重 安全事故, 在此情况下应控制系统实时报警, 避免安全事故发生。  If the motor speed exceeds the speed alarm threshold, it is easy to cause mechanical failure of the motor, and serious safety accidents may occur. In this case, the system should be controlled in real time to avoid a safety accident.
本发明的显著效果是: 具备离子浓度在线监测和反馈控制功能, 根据液体 回路中混合液离子浓度实时调整吸液泵转速, 有效避免因浓縮液浓度偏差和吸 液泵固定转速比例配制而导致的安全风险, 同时可有效避免因吸液泵电机转速 异常造成的机械故障与机械磨损, 具有配液速度快, 浓度配比精确, 稳定性好、 安全可靠的显著优点。  The remarkable effects of the invention are as follows: the on-line monitoring and feedback control function of the ion concentration is adopted, and the rotation speed of the liquid suction pump is adjusted in real time according to the ion concentration of the mixed liquid in the liquid circuit, thereby effectively avoiding the concentration deviation of the concentrated liquid and the fixed speed ratio of the liquid suction pump. The safety risk can also effectively avoid the mechanical failure and mechanical wear caused by the abnormal speed of the suction pump motor. It has the advantages of fast liquid distribution speed, accurate concentration ratio, good stability, safety and reliability.
附图说明 DRAWINGS
下面结合附图和实施例对本发明作进一歩描述。  The invention will now be further described in conjunction with the drawings and embodiments.
图 1为血液净化用自动配液系统的结构图;  Figure 1 is a structural view of an automatic liquid dispensing system for blood purification;
图 2为本发明的电路连接图;  2 is a circuit connection diagram of the present invention;
图 3为本发明使用方法的流程图。  Figure 3 is a flow chart of the method of use of the present invention.
具体实施方式 detailed description
图 1为血液净化用自动配液系统的结构图, 图 2为本发明的电路连接图, 图 3 为本发明使用方法的流程图, 如图所示: 本实施例的血液净化用自动配液 系统, 包括浓縮液 A加入系统、 浓縮液 B加入系统和液体管道, 还包括自动控 制系统, 所述自动控制系统包括: 第一离子浓度传感器 4, 设置于液体管道用于检测浓縮液 A进入液体管道 后的离子浓度; 1 is a structural view of an automatic liquid dispensing system for blood purification, FIG. 2 is a circuit connection diagram of the present invention, and FIG. 3 is a flow chart of a method of using the present invention, as shown in the drawing: Automatic liquid dispensing for blood purification of the present embodiment The system includes a concentrate A addition system, a concentrate B addition system and a liquid conduit, and an automatic control system, the automatic control system comprising: a first ion concentration sensor 4 disposed in the liquid pipeline for detecting the ion concentration of the concentrate A after entering the liquid pipeline;
第二离子浓度传感器 6,设置于液体管道用于检测浓縮液 B进入液体管道后 与浓縮液 A混合后的离子浓度;  The second ion concentration sensor 6 is disposed in the liquid pipeline for detecting the ion concentration of the concentrated liquid B after being mixed with the concentrate A after entering the liquid pipeline;
检测控制电路 2, 用于接收第一离子浓度传感器 4和第二离子浓度传感器 6 的数据信号,并发出报警信号或 /和向浓縮液 A加入系统及浓縮液 B加入系统发 出控制命令信号。  The detection control circuit 2 is configured to receive the data signals of the first ion concentration sensor 4 and the second ion concentration sensor 6, and issue an alarm signal or/and add the system to the concentrate A and the concentrate B to the system to issue a control command signal. .
实践中,浓縮液 A容器 7和浓縮液 B容器 8分别装有浓縮液 A和浓縮液 B, 它们是透析液的一种配方成分, 并且浓縮液 A容器 7和浓縮液 B容器 8的位置 可以互换。 第一吸液泵 3和第二吸液泵 5都是具有计量功能的液体泵。 第一吸 液泵 (第二吸液泵) 分别将浓縮液 A (浓縮液 B) 从浓縮液 A容器 (浓縮液 B 容器) 中抽吸出来, 并经由管道输送到液体管道中与反渗水混合。 反渗水经液 体管道的上游流入, 流经液体管道的上游进液端时, 与浓縮液 A混合形成第一 混合液, 第一混合液流经液体管道的下游进液端时, 与浓縮液 B混合形成第二 混合液, 第二混合液经液体管道的下游流出, 在透析器中与人体血液发生透析 反应.  In practice, the concentrate A container 7 and the concentrate B container 8 are respectively filled with the concentrate A and the concentrate B, which are a formulation component of the dialysate, and the concentrate A container 7 and the concentrate The position of the B container 8 can be interchanged. The first aspiration pump 3 and the second aspiration pump 5 are both liquid pumps having a metering function. The first aspiration pump (second aspiration pump) separately draws the concentrate A (concentrate B) from the concentrate A container (concentrate B container) and pipes it into the liquid pipe Mix with reverse osmosis water. The reverse osmosis water flows in upstream of the liquid pipe, flows through the upstream liquid inlet end of the liquid pipe, and is mixed with the concentrate A to form a first mixed liquid, and the first mixed liquid flows through the downstream liquid inlet end of the liquid pipe, and is concentrated. The liquid B is mixed to form a second mixed liquid, and the second mixed liquid flows out through the downstream of the liquid pipeline, and a dialysis reaction occurs with the human blood in the dialyzer.
本实施例中,所述浓縮液 A加入系统包括浓縮液 A容器 7和将浓縮液 A容 器 7内的浓縮液 A输入液体管道上游的第一吸液泵 3; 所述浓縮液 B加入系统 包括浓縮液 B容器 8和将浓縮液 B容器 8内的浓縮液 B输入液体管道下游的第 二吸液泵 5;所述检测控制电路 2的命令信号输出端分别连接于第一吸液泵 3电 机的控制电路和第二吸液泵 5电机的控制电路。  In this embodiment, the concentrate A addition system includes a concentrate A container 7 and a first liquid suction pump 3 that feeds the concentrate A in the concentrate A container 7 upstream of the liquid line; The liquid B adding system includes a concentrated liquid B container 8 and a second liquid suction pump 5 for inputting the concentrated liquid B in the concentrated liquid B container 8 downstream of the liquid pipe; the command signal output ends of the detection control circuit 2 are respectively connected The control circuit of the motor of the first liquid suction pump 3 and the control circuit of the motor of the second liquid suction pump 5.
本实施例中, 所述第一离子浓度传感器 4的检测电极位于液体管道 9浓縮 液 A接入点的下游, 所述第二离子浓度传感器 6的检测电极位于液体管道 9浓 縮液 B接入点的下游, 第一离子浓度传感器 4的数据传输端组连接所述检测控 制电路 2的第一数据传输端组, 该检测控制电路 2的第一控制端组连接所述第 一吸液泵 3的控制信号输入端组; 第二离子浓度传感器 6的数据传输端组连接 所述检测控制电路 2的第二数据传输端组, 该检测控制电路 2的第二控制端组 连接所述第二吸液泵 5的控制信号输入端组。 In this embodiment, the detecting electrode of the first ion concentration sensor 4 is located downstream of the liquid pipe 9 concentrated liquid A access point, and the detecting electrode of the second ion concentration sensor 6 is located at the liquid pipe 9 concentrated liquid B. Downstream of the in point, the data transmission end group of the first ion concentration sensor 4 is connected to the first data transmission end group of the detection control circuit 2, and the first control end group of the detection control circuit 2 is connected to the first liquid absorption pump a control signal input group of 3; a data transmission end group connection of the second ion concentration sensor 6 The second data transmission end group of the detection control circuit 2, the second control end group of the detection control circuit 2 is connected to the control signal input end group of the second liquid suction pump 5.
如图 1所示, 浓縮液 A容器 7与所述液体管道 9的上游进液端相通, 所述 第一吸液泵 3位于该浓縮液 A容器 7的送液管路中; 所述浓縮液 B容器 8与所 述液体管道 9的下游进液端相通, 该第二吸液泵 5位于该浓縮液 B容器 8的送 液管路中; 浓縮液 A容器 7和浓縮液 B容器 8的位置可以互换。  As shown in FIG. 1, the concentrate A container 7 is in communication with the upstream liquid inlet end of the liquid conduit 9, and the first liquid suction pump 3 is located in the liquid supply line of the concentrate A container 7; The concentrated liquid B container 8 is in communication with the downstream liquid inlet end of the liquid pipe 9, and the second liquid suction pump 5 is located in the liquid supply line of the concentrated liquid B container 8; the concentrated liquid A container 7 and concentrated The position of the liquid B container 8 can be interchanged.
第一离子浓度传感器 4的检测电极检测所述液体管道 9的上游进液端处的 离子浓度, 该第一离子浓度传感器 4 的数据传输端组连接所述检测控制电路 2 的第一数据传输端组,该检测控制电路 2的第一控制端组连接所述第一吸液泵 3 的控制信号输入端组; 所述第二离子浓度传感器 6 的检测电极检测所述液体管 道 9的下游进液端处的离子浓度, 该第二离子浓度传感器 6的数据传输端组连 接所述检测控制电路 2的第二数据传输端组, 该检测控制电路 2的第二控制端 组连接所述第二吸液泵 5的控制信号输入端组; 所述检测控制电路 2的第一数 据端连接所述参数设置报警电路 1 的参数输出端, 该检测控制电路 2的第二数 据端连接该参数设置报警电路 1的报警控制信号输入端。  The detection electrode of the first ion concentration sensor 4 detects the ion concentration at the upstream liquid inlet end of the liquid conduit 9, and the data transmission end group of the first ion concentration sensor 4 is connected to the first data transmission end of the detection control circuit 2. a first control terminal group of the detection control circuit 2 is connected to a control signal input terminal group of the first liquid suction pump 3; a detection electrode of the second ion concentration sensor 6 detects a downstream liquid inlet of the liquid conduit 9 The ion concentration at the end, the data transmission end group of the second ion concentration sensor 6 is connected to the second data transmission end group of the detection control circuit 2, and the second control end group of the detection control circuit 2 is connected to the second suction a control signal input end group of the liquid pump 5; a first data end of the detection control circuit 2 is connected to a parameter output end of the parameter setting alarm circuit 1, and a second data end of the detection control circuit 2 is connected to the parameter setting alarm circuit 1 alarm control signal input.
第一离子浓度传感器 4将检测到的第一混合液的离子浓度值送到检测控制 电路 2中进行分析比较, 并通过检测控制电路 2对第一吸液泵 3的电机转速进 行调整, 实现对浓縮液 A抽吸量的流量实时控制, 达到对第一混合液离子浓度 的实时调整; 第二离子浓度传感器 6将检测到的第二混合液的离子浓度值送到 检测控制电路 2中进行分析比较, 并通过检测控制电路 2对第二吸液泵 5的电 机转速进行调整, 实现对浓縮液 B抽吸量的流量实时控制, 达到对第二混合液 离子浓度的实时调整;  The first ion concentration sensor 4 sends the detected ion concentration value of the first mixed liquid to the detection control circuit 2 for analysis and comparison, and adjusts the motor rotation speed of the first liquid suction pump 3 through the detection control circuit 2, thereby realizing The flow rate of the suction amount of the concentrated liquid A is controlled in real time to achieve real-time adjustment of the ion concentration of the first mixed liquid; the second ion concentration sensor 6 sends the detected ion concentration value of the second mixed liquid to the detection control circuit 2 Analyze and compare, and adjust the motor rotation speed of the second liquid suction pump 5 through the detection control circuit 2, realizing real-time control of the flow rate of the concentrated liquid B suction amount, and realizing the real-time adjustment of the second mixed liquid ion concentration;
本实施例中, 自动控制系统还包括报警电路 1, 所述检测控制电路 2的第一 数据端连接所述参数设置报警电路 1 的参数输出端, 该检测控制电路 2的第二 数据端连接该参数设置报警电路 1 的报警控制信号输入端。 经过检测控制电路 分析, 如果发现离子浓度值或电机转速有异常, 则检测控制电路立即控制参数 设置报警电路进行实时报警, 并使透析回路旁路, 透析液不进入透析器与人体 血液作用, 直接通过废液回路从废液口排出, 避免对病人生命造成危害。 In this embodiment, the automatic control system further includes an alarm circuit 1, the first data end of the detection control circuit 2 is connected to the parameter output end of the parameter setting alarm circuit 1, and the second data end of the detection control circuit 2 is connected to the The parameter sets the alarm control signal input of alarm circuit 1. After the detection control circuit analyzes, if the ion concentration value or the motor speed is abnormal, the detection control circuit immediately controls the parameters. The alarm circuit is set to perform real-time alarm, and the dialysis circuit is bypassed. The dialysate does not enter the dialyzer and human blood, and is directly discharged from the waste liquid port through the waste liquid circuit to avoid harm to the patient's life.
如图 2所示,所述检测控制电路 2设置有微控制器 IC1、接口转换模块 IC3 , 所述微控制器 IC1的第一数据传输端组 UART2— TX、 UART2— RX分别与所述第 一离子浓度传感器 4的检测模块 CONDI的数据传输端组 TXD2、 RXD2连接; 该微控制器 IC1的第二数据传输端组 UART3— TX、 UART3— RX分别与所述第二 离子浓度传感器 6的检测模块 COND2的数据传输端组 TXD3、 RXD3连接; 所述微控制器 IC1的第一控制端组 PC0、 PC1、 PC2、 PC3分别与所述第一 吸液泵 3的电机 Ml的驱动模块 DRIVER1的控制信号输入端组 A+、 A -、 B+、 B-连接; 该微控制器 ICl的第二控制端组 PC6、 PC7、 PC8、 PC9分别与所述第 二吸液泵 5的电机 M2的驱动模块 DRIVER2的控制信号输入端组 A+、 A -、 B+、 B-连接;  As shown in FIG. 2, the detection control circuit 2 is provided with a microcontroller IC1, an interface conversion module IC3, and a first data transmission end group UART2_TX, UART2_RX of the microcontroller IC1 and the first The data transmission end groups TXD2 and RXD2 of the detection module CONDI of the ion concentration sensor 4 are connected; the second data transmission end groups UART3 - TX, UART3 - RX of the microcontroller IC1 and the detection module of the second ion concentration sensor 6 respectively The data transmission end groups TXD3 and RXD3 of the COND2 are connected; the control signals of the first control terminal group PC0, PC1, PC2, PC3 of the microcontroller IC1 and the drive module DRIVER1 of the motor M1 of the first liquid suction pump 3, respectively The input group A+, A -, B+, B- connection; the second control end group PC6, PC7, PC8, PC9 of the microcontroller ICl and the drive module DRIVER2 of the motor M2 of the second liquid suction pump 5, respectively Control signal input group A+, A-, B+, B- connection;
所述微控制器 ICl的参数输入端 UARTl— RX连接所述接口转换模块 IC3的 数据发送端 TXD1 , 该微控制器 IC1的报警控制端 UARTl— TX连接该接口转换 模块 IC3的数据接收端 RXD1 , 该微控制器 IC1的收发控制端 PA8连接该接口 转换模块 IC3的收发控制信号输入端 R/D;该接口转换模块 IC3的第一数据端 A 连接所述参数设置报警电路 1 的参数输出端, 该接口转换模块 IC3的第二数据 端 B连接该参数设置报警电路 1的报警控制信号输入端。  The parameter input terminal UART1_RX of the microcontroller IC1 is connected to the data transmitting end TXD1 of the interface conversion module IC3, and the alarm control terminal UART1-TX of the microcontroller IC1 is connected to the data receiving end RXD1 of the interface conversion module IC3. The transceiver control terminal PA8 of the microcontroller IC1 is connected to the transceiver control signal input terminal R/D of the interface conversion module IC3; the first data terminal A of the interface conversion module IC3 is connected to the parameter output terminal of the parameter setting alarm circuit 1, The second data terminal B of the interface conversion module IC3 is connected to the alarm control signal input terminal of the parameter setting alarm circuit 1.
如图 3 所示, 血液净化用自动配液系统的使用方法, 所述检测控制电路 2 按照以下歩骤进行工作:  As shown in Fig. 3, in the method of using the automatic liquid dispensing system for blood purification, the detection control circuit 2 operates in accordance with the following steps:
获取目标浓度与报警阈值: 从所述参数设置报警电路 1 中获得第一混合液 目标浓度 CondTl、 第二混合液目标浓度 CondT2、 第一混合液浓度超标报警阈 值 CondWl、第二混合液浓度超标报警阈值 CondW2、第一混合液最低转速报警 阈值 MWL1、 第一混合液最高转速报警阈值 MWH1、 第二混合液最低转速报警 阈值 MWL2和第二混合液最高转速报警阈值 MWL2; 确定电机初始转速: Obtaining the target concentration and the alarm threshold: obtaining the first mixed liquid target concentration CondT1, the second mixed liquid target concentration CondT2, the first mixed liquid concentration exceeding the standard alarm threshold CondWl, and the second mixed liquid concentration exceeding the standard alarm from the parameter setting alarm circuit 1 Threshold CondW2, first mixed liquid minimum speed alarm threshold value MWL1, first mixed liquid maximum speed alarm threshold value MWH1, second mixed liquid minimum speed alarm threshold value MWL2 and second mixed liquid maximum speed alarm threshold value MWL2; Determine the initial motor speed:
确定所述第一吸液泵 3的电机 Ml 的转速初始值 Mvl i-l jlxCondTl , 其 中 j l为该电机 Ml的初始转速调整系数;  Determining a rotational speed initial value Mvl i-l jlxCondTl of the motor M1 of the first liquid suction pump 3, wherein j l is an initial rotational speed adjustment coefficient of the motor M1;
确定所述第二吸液泵 5的电机 M2的转速初始值 Mv2 i-l)=j2xCondT2, 其 中 j2为该电机 M2的初始转速调整系数;  Determining the initial value of the rotational speed of the motor M2 of the second aspirating pump 5 Mv2 i-l)=j2xCondT2, where j2 is the initial rotational speed adjustment coefficient of the motor M2;
参数初始化:  Parameter initialization:
定义所述电机 Ml的转速变化量初始值 Vxl(i-1)=0、M1的转速调整率 kl=2; 定义所述电机 M2的转速变化量初始值 Vx2(i-1)=0、M2的转速调整率 k2=3; 定义所述第一混合液的实时离子浓度初始值 COndVl(i-l)=0、 第二混合液的 实时离子浓度初始值 CondV2(i-i:>=0; The initial value of the rotational speed change of the motor M1 is defined as Vxl(i-1)=0, and the rotational speed adjustment rate of M1 is k1=2; the initial value of the rotational speed change of the motor M2 is defined as Vx2(i-1)=0, M2 The rotational speed adjustment rate k2=3; the initial value of the real-time ion concentration of the first mixed liquid is defined C O ndVl(il)=0, and the real-time ion concentration initial value CondV2 of the second mixed liquid (ii:>=0 ;
控制电机旋转:  Control motor rotation:
控制所述第一吸液泵 3的电机 Ml按转速初始值 Mv i-1)进行旋转; 控制所述第二吸液泵 5的电机 M2按转速初始值 Mv2(i-1)进行旋转; 获取第 i次检测时的实时离子浓度:  The motor M1 that controls the first liquid suction pump 3 rotates according to the initial value of the rotational speed Mv i-1); the motor M2 that controls the second liquid suction pump 5 rotates according to the initial value of the rotational speed Mv2 (i-1); Real-time ion concentration at the i-th test:
读取所述第一离子浓度传感器 4 获得的第一混合液的实时离子浓度 CondVl(i);  Reading the real-time ion concentration CondVl(i) of the first mixture obtained by the first ion concentration sensor 4;
读取所述第二离子浓度传感器 6 获得的第二混合液的实时离子浓度 CondV2(i); Reading the real-time ion concentration CondV2(i) of the second mixture obtained by the second ion concentration sensor 6 ;
判断第 i次检测时的实时浓度是否超标:  Determine whether the real-time concentration at the time of the i-th detection exceeds the standard:
如果 CondVl(i)<CondWl, 且 CondV2(i)<CondW2, 则实时浓度不超标, 进入确定第 i次检测时的转速调整量的流程;  If CondVl(i)<CondWl, and CondV2(i)<CondW2, the real-time concentration does not exceed the standard, and the flow of determining the rotational speed adjustment amount at the i-th detection is entered;
否则, 实时浓度超标, 控制所述参数设置报警电路 1 报警, 返回所述获取 目标浓度与报警阈值的流程;  Otherwise, the real-time concentration exceeds the standard, and the parameter setting alarm circuit 1 is controlled to alarm, and the process of obtaining the target concentration and the alarm threshold is returned;
所述确定第 i次检测时的转速调整量的流程为:  The process of determining the rotational speed adjustment amount at the time of the i-th detection is:
确定第一混合液的转速调整量 Vxl(i)=klx[CondVl(i)— CondTl];  Determining the rotational speed adjustment amount of the first mixed liquid Vxl(i)=klx[CondVl(i)- CondTl];
确定第二混合液的转速调整量 Vx2(i)=k2x[CondV2(i)— CondT2]; 确定第 i次检测时的电机转速: Determining the rotational speed adjustment amount of the second mixed liquid Vx2 (i) = k2x [CondV2 (i) - CondT2] ; Determine the motor speed at the ith test:
确定所述第一吸液泵 3的电机 Ml的转速
Figure imgf000014_0001
Determining the rotation speed of the motor M1 of the first liquid suction pump 3
Figure imgf000014_0001
确定所述第二吸液泵 5的电机 Μ2的转速 Mv2(i)=Mv2(i-i:)+Vx2(¾; Determining the rotation speed Mv2(i)=Mv2(ii:)+Vx2 of the motor Μ2 of the second liquid suction pump 5 (3⁄4 ;
判断第 i次检测时的电机转速是否安全:  Determine whether the motor speed at the i-th inspection is safe:
如果 MWL KMvl(i)< MWH 1, 且 MWL2 < Mv2(i) < MWL2, 则电机转速 安全, i加 1, 返回所述控制电机旋转的流程;  If MWL KMvl(i) < MWH 1, and MWL2 < Mv2(i) < MWL2, the motor speed is safe, i is incremented by 1, and the flow of controlling the motor rotation is returned;
否则, 电机转速不安全, 控制所述参数设置报警电路 1 报警, 返回所述获 取目标浓度与报警阈值的流程;  Otherwise, the motor speed is unsafe, and the parameter setting alarm circuit 1 is controlled to alarm, and the process of obtaining the target concentration and the alarm threshold is returned;
其工作情况如下: 吸液泵从浓縮液容器中抽吸浓縮液, 并经由管道输送到 液体管道中与反渗水混合形成混合液; 离子浓度传感器通过检测电极检测液体 管道中混合液的离子浓度, 并将离子浓度信号输出到检测控制电路中进行分析; 检测控制电路将参数设置报警电路中的浓度目标参数值与混合液实时检测值进 行比较, 如果混合液离子浓度超标, 则控制参数设置报警电路报警, 否则调整 吸液泵电机转速, 实现对浓縮液抽吸流量控制, 达到对混合液离子浓度的实时 调整; 同时, 检测控制电路还将调整后的转速与参数设置报警电路中的转速报 警阈值比较, 如果电机转速异常, 则控制参数设置报警电路、 报警, 否则继续 对液体回路实时检测。  The working condition is as follows: The aspirating pump draws the concentrated liquid from the concentrated liquid container and pipes it into the liquid pipeline to mix with the reverse osmosis water to form a mixed liquid; the ion concentration sensor detects the ions of the mixed liquid in the liquid pipeline through the detecting electrode Concentration, and output the ion concentration signal to the detection control circuit for analysis; the detection control circuit compares the concentration target parameter value in the parameter setting alarm circuit with the real-time detection value of the mixed liquid, and if the mixed liquid ion concentration exceeds the standard, the control parameter setting The alarm circuit alarms, otherwise the motor speed of the liquid suction pump is adjusted to realize the control of the suction flow of the concentrated liquid to achieve real-time adjustment of the ion concentration of the mixed liquid; meanwhile, the detection control circuit will also adjust the speed and parameter setting in the alarm circuit. The speed alarm threshold is compared. If the motor speed is abnormal, the control parameter sets the alarm circuit and alarm, otherwise the real-time detection of the liquid circuit is continued.
最后说明的是, 以上实施例仅用以说明本发明的技术方案而非限制, 尽管 参照较佳实施例对本发明进行了详细说明, 本领域的普通技术人员应当理解, 可以对本发明的技术方案进行修改或者等同替换, 而不脱离本发明技术方案的 精神和范围, 其均应涵盖在本发明的权利要求范围当中。  The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to be limiting, and the present invention will be described in detail with reference to the preferred embodiments. Modifications or equivalents are intended to be included within the scope of the appended claims.

Claims

权 利 要 求 书 Claim
1.一种血液净化用自动配液系统, 包括浓縮液 A加入系统、 浓縮液 B加入 系统和液体管道, 其特征在于: 还包括自动控制系统, 所述自动控制系统包括: 第一离子浓度传感器 (4), 设置于液体管道用于检测浓縮液 A进入液体管 道后的离子浓度; An automatic liquid dispensing system for blood purification, comprising a concentrate A addition system, a concentrate B addition system and a liquid pipeline, characterized by: further comprising an automatic control system, the automatic control system comprising: a first ion a concentration sensor (4), disposed in the liquid pipeline for detecting the concentration of ions after the concentrate A enters the liquid pipeline;
第二离子浓度传感器 (6), 设置于液体管道用于检测浓縮液 B进入液体管 道后与浓縮液 A混合后的离子浓度;  The second ion concentration sensor (6) is disposed in the liquid pipeline for detecting the ion concentration after the concentrated liquid B is mixed with the concentrate A after entering the liquid pipe;
检测控制电路 (2), 用于接收第一离子浓度传感器 (4) 和第二离子浓度传 感器 (6) 的数据信号, 并发出报警信号或 /和向浓縮液 A加入系统及浓縮液 B 加入系统发出控制命令信号。  a detection control circuit (2) for receiving data signals of the first ion concentration sensor (4) and the second ion concentration sensor (6), and issuing an alarm signal or/and adding the system to the concentrate A and the concentrate B Join the system to issue a control command signal.
2.根据权利要求 1 所述的血液净化用自动配液系统, 其特征在于: 所述浓 縮液 A加入系统包括浓縮液 A容器(7)和将浓縮液 A容器(7) 内的浓縮液 A 输入液体管道上游的第一吸液泵 (3); 所述浓縮液 B加入系统包括浓縮液 B容 器 (8) 和将浓縮液 B容器 (8) 内的浓縮液 B输入液体管道下游的第二吸液泵 The automatic liquid dispensing system for blood purification according to claim 1, wherein the concentrated liquid A adding system comprises a concentrated liquid A container (7) and a concentrated liquid A container (7). Concentrate A is input to the first aspiration pump (3) upstream of the liquid line; the concentrate B addition system includes a concentrate B container (8) and a concentrate in the concentrate B container (8) B input second suction pump downstream of the liquid pipeline
(5); 所述检测控制电路 (2) 的命令信号输出端分别连接于第一吸液泵 (3) 电机的控制电路和第二吸液泵 (5) 电机的控制电路。 (5); The command signal output end of the detection control circuit (2) is respectively connected to the control circuit of the first liquid suction pump (3) motor and the control circuit of the second liquid suction pump (5) motor.
3.根据权利要求 2所述的血液净化用自动配液系统, 其特征在于: 所述第 一离子浓度传感器(4) 的检测电极位于液体管道(9)浓縮液 A接入点的下游, 所述第二离子浓度传感器 (6) 的检测电极位于液体管道 (9) 浓縮液 B接入点 的下游, 第一离子浓度传感器 (4) 的数据传输端组连接所述检测控制电路 (2) 的第一数据传输端组, 该检测控制电路 (2) 的第一控制端组连接所述第一吸液 泵 (3) 的控制信号输入端组; 第二离子浓度传感器 (6) 的数据传输端组连接 所述检测控制电路 (2) 的第二数据传输端组, 该检测控制电路 (2) 的第二控 制端组连接所述第二吸液泵 (5) 的控制信号输入端组。  The automatic liquid dispensing system for blood purification according to claim 2, wherein the detecting electrode of the first ion concentration sensor (4) is located downstream of the liquid pipe (9) concentrate A access point, The detection electrode of the second ion concentration sensor (6) is located downstream of the liquid pipe (9) concentrate B access point, and the data transmission end group of the first ion concentration sensor (4) is connected to the detection control circuit (2) a first data transmission end group, the first control end group of the detection control circuit (2) is connected to the control signal input end group of the first liquid suction pump (3); the data of the second ion concentration sensor (6) The transmission end group is connected to the second data transmission end group of the detection control circuit (2), and the second control end group of the detection control circuit (2) is connected to the control signal input end group of the second liquid absorption pump (5) .
4.根据权利要求 3所述的血液净化用自动配液系统, 其特征在于: 自动控 制系统还包括报警电路 (1 ), 所述检测控制电路 (2) 的第一数据端连接所述参 数设置报警电路 (1 ) 的参数输出端, 该检测控制电路 (2) 的第二数据端连接 该参数设置报警电路 (1 ) 的报警控制信号输入端。 The automatic liquid dispensing system for blood purification according to claim 3, characterized in that: automatic control The system further includes an alarm circuit (1), the first data end of the detection control circuit (2) is connected to a parameter output end of the parameter setting alarm circuit (1), and the second data end of the detection control circuit (2) Connect this parameter to set the alarm control signal input of the alarm circuit (1).
5、 根据权利要求 4所述的血液净化用自动配液系统, 其特征在于: 所述检 测控制电路 (2) 设置有微控制器 IC1、 接口转换模块 IC3 , 所述微控制器 IC1 的第一数据传输端组 UART2— TX、 UART2— RX分别与所述第一离子浓度传感器 The automatic liquid dispensing system for blood purification according to claim 4, wherein the detection control circuit (2) is provided with a microcontroller IC1, an interface conversion module IC3, and the first of the microcontroller IC1 Data transmission end group UART2 - TX, UART2 - RX and the first ion concentration sensor respectively
(4) 的检测模块 CONDI的数据传输端组 TXD2、 RXD2连接; 该微控制器 IC1 的第二数据传输端组 UART3— TX、 UART3— RX分别与所述第二离子浓度传感器(4) detection module CONDI data transmission end group TXD2, RXD2 connection; the second data transmission end group of the microcontroller IC1 UART3 - TX, UART3 - RX and the second ion concentration sensor respectively
(6) 的检测模块 COND2的数据传输端组 TXD3、 RXD3连接; (6) The detection module of the COND2 data transmission end group TXD3, RXD3 connection;
所述微控制器 IC1的第一控制端组 PC0、 PC1、 PC2、 PC3分别与所述第一 吸液泵 (3 ) 的电机 Ml 的驱动模块 DRIVER1 的控制信号输入端组 A+、 A -、 B+、 B-连接; 该微控制器 ICl的第二控制端组 PC6、 PC7、 PC8、 PC9分别与所 述第二吸液泵 (5 ) 的电机 M2的驱动模块 DRIVER2的控制信号输入端组 A+、 A -、 B+、 B_连接;  The first control terminal group PC0, PC1, PC2, PC3 of the microcontroller IC1 and the control signal input terminal group A+, A-, B+ of the drive module DRIVER1 of the motor M1 of the first liquid suction pump (3), respectively , B-connection; the second control terminal group PC6, PC7, PC8, PC9 of the microcontroller ICl and the control signal input terminal group A+ of the drive module DRIVER2 of the motor M2 of the second liquid suction pump (5), respectively A -, B+, B_ connection;
所述微控制器 ICl的参数输入端 UARTl— RX连接所述接口转换模块 IC3的 数据发送端 TXD1 , 该微控制器 IC1的报警控制端 UARTl— TX连接该接口转换 模块 IC3的数据接收端 RXD1 , 该微控制器 IC1的收发控制端 PA8连接该接口 转换模块 IC3的收发控制信号输入端 R/D;该接口转换模块 IC3的第一数据端 A 连接所述参数设置报警电路 (1 ) 的参数输出端, 该接口转换模块 IC3的第二数 据端 B连接该参数设置报警电路 (1 ) 的报警控制信号输入端。  The parameter input terminal UART1_RX of the microcontroller IC1 is connected to the data transmitting end TXD1 of the interface conversion module IC3, and the alarm control terminal UART1-TX of the microcontroller IC1 is connected to the data receiving end RXD1 of the interface conversion module IC3. The transceiver control terminal PA8 of the microcontroller IC1 is connected to the transceiver control signal input terminal R/D of the interface conversion module IC3; the first data terminal A of the interface conversion module IC3 is connected to the parameter output of the parameter setting alarm circuit (1) The second data terminal B of the interface conversion module IC3 is connected to the alarm control signal input terminal of the parameter setting alarm circuit (1).
6、 如权利要求 1至 5任一权利要求所述的血液净化用自动配液系统的使用 方法, 其特征在于: 所述检测控制电路 (2) 按照以下歩骤进行工作:  The method of using the automatic liquid dispensing system for blood purification according to any one of claims 1 to 5, wherein the detection control circuit (2) operates in accordance with the following steps:
获取目标浓度与报警阈值: 从所述参数设置报警电路 (1 ) 中获得第一混合 液目标浓度 CondTl、 第二混合液目标浓度 CondT2、 第一混合液浓度超标报警 阈值 CondWl、第二混合液浓度超标报警阈值 CondW2、第一混合液最低转速报 警阈值 MWL1、 第一混合液最高转速报警阈值 MWH1、 第二混合液最低转速报 警阈值 MWL2和第二混合液最高转速报警阈值 MWL2; 定义检测次数 i的初始值 i=l ; Obtaining the target concentration and the alarm threshold: obtaining the first mixed liquid target concentration CondT1, the second mixed liquid target concentration CondT2, the first mixed liquid concentration exceeding the standard alarm threshold CondWl, and the second mixed liquid concentration from the parameter setting alarm circuit (1) Exceeded alarm threshold CondW2, first mixed liquid minimum speed alarm threshold value MWL1, first mixed liquid maximum speed alarm threshold value MWH1, second mixed liquid minimum speed alarm threshold value MWL2 and second mixed liquid maximum speed alarm threshold value MWL2; Define the initial value i = l of the number of detections i;
确定电机初始转速:  Determine the initial motor speed:
确定所述第一吸液泵 (3 ) 的电机 Ml的转速初始值 Mvl i-l jlxCondTl , 其中 jl为该电机 Ml的初始转速调整系数;  Determining a rotational speed initial value Mvl i-l jlxCondTl of the motor M1 of the first liquid suction pump (3), wherein j1 is an initial rotational speed adjustment coefficient of the motor M1;
确定所述第二吸液泵 (5 ) 的电机 M2的转速初始值 Mv2(i-l)=j2xCondT2, 其中 j2为该电机 M2的初始转速调整系数;  Determining an initial value of the rotational speed of the motor M2 of the second liquid suction pump (5) Mv2(i-1)=j2xCondT2, where j2 is an initial rotational speed adjustment coefficient of the motor M2;
参数初始化:  Parameter initialization:
定义所述电机 Ml的转速变化量初始值 Vxl(i-1)=0、 Ml的转速调整率 kl ; 定义所述电机 M2的转速变化量初始值 Vx2(i-1)=0、 M2的转速调整率 k2; 定义所述第一混合液的实时离子浓度初始值 COndVl(i-l)=0、 第二混合液的 实时离子浓度初始值 CondV2(i-i:>=0; Defining the initial value of the rotational speed change amount of the motor M1 Vxl(i-1)=0, the rotational speed adjustment rate kl of M1; defining the initial value of the rotational speed change amount of the motor M2 Vx2(i-1)=0, the rotational speed of M2 Adjusting rate k2 ; defining a real-time ion concentration initial value of the first mixed liquid C O ndVl(il)=0, and a real-time ion concentration initial value CondV2 of the second mixed liquid (ii:>=0 ;
控制电机旋转:  Control motor rotation:
控制所述第一吸液泵 (3 ) 的电机 Ml按转速初始值 Mv i-Ι)进行旋转; 控制所述第二吸液泵 (5 ) 的电机 M2按转速初始值 Mv2(i-1)进行旋转; 获取第 i次检测时的实时离子浓度:  The motor M1 controlling the first liquid suction pump (3) is rotated according to the initial speed value Mv i-Ι); the motor M2 controlling the second liquid suction pump (5) is initialized according to the initial value Mv2(i-1) Rotate; obtain the real-time ion concentration at the ith test:
读取所述第一离子浓度传感器 (4 ) 获得的第一混合液的实时离子浓度 CondVl(i);  Reading the real-time ion concentration CondVl(i) of the first mixed liquid obtained by the first ion concentration sensor (4);
读取所述第二离子浓度传感器 (6 ) 获得的第二混合液的实时离子浓度 CondV2(i); Reading the real-time ion concentration CondV2(i) of the second mixture obtained by the second ion concentration sensor (6) ;
判断第 i次检测时的实时浓度是否超标:  Determine whether the real-time concentration at the time of the i-th detection exceeds the standard:
如果 CondVl(i)<CondWl, 且 CondV2(i)<CondW2, 则实时浓度不超标, 进入确定第 i次检测时的转速调整量的流程;  If CondVl(i)<CondWl, and CondV2(i)<CondW2, the real-time concentration does not exceed the standard, and the flow of determining the rotational speed adjustment amount at the i-th detection is entered;
否则, 实时浓度超标, 控制所述参数设置报警电路 (1 ) 报警, 返回所述获 取目标浓度与报警阈值的流程;  Otherwise, the real-time concentration exceeds the standard, and the parameter setting alarm circuit (1) is controlled to return to the process of obtaining the target concentration and the alarm threshold;
所述确定第 i次检测时的转速调整量的流程为:  The process of determining the rotational speed adjustment amount at the time of the i-th detection is:
确定第一混合液的转速调整量 Vxl(i)=klx[CondVl(i)— CondTl];  Determining the rotational speed adjustment amount of the first mixed liquid Vxl(i)=klx[CondVl(i)- CondTl];
确定第二混合液的转速调整量 Vx2(i)=k2x [CondV2(i) - CondT2]; 确定第 i次检测时的电机转速: Determining the rotational speed adjustment amount of the second mixed liquid Vx2(i)=k2x [CondV2(i) - CondT2]; Determine the motor speed at the ith test:
确定所述第一吸液泵 (3 ) 的电机 Ml的转速 Mvl(i)=Mvl(i-l)+Vxl(i); 确定所述第二吸液泵 (5 ) 的电机 M2的转速 Mv2(i)=Mv2(i-l)+Vx2(i); 判断第 i次检测时的电机转速是否安全: Determining the rotation speed Mvl(i)=Mvl(il)+Vxl(i) of the motor M1 of the first liquid suction pump (3) ; determining the rotation speed Mv2 of the motor M2 of the second liquid suction pump (5) (i) )=Mv2(il)+Vx2(i) ; Determine whether the motor speed at the i-th detection is safe:
如果 MWL 1 < Mv 1 (i) < MWH 1, 且 MWL2 < Mv2(i) < MWL2, 则电机转速 安全, i加 1, 返回所述控制电机旋转的流程;  If MWL 1 < Mv 1 (i) < MWH 1, and MWL2 < Mv2(i) < MWL2, the motor speed is safe, i is incremented by 1, and the flow of controlling the motor rotation is returned;
否则, 电机转速不安全, 控制所述参数设置报警电路 (1 ) 报警, 返回所述 获取目标浓度与报警阈值的流程;  Otherwise, the motor speed is unsafe, and the parameter setting alarm circuit (1) is controlled to alarm, and the process of obtaining the target concentration and the alarm threshold is returned;
7、 根据权利要求 3所述的血液净化用自动配液系统的使用方法, 其特征在 于: 电机 Ml的转速调整率 kl=2, 电机 M2的转速调整率 k2=3。  The method of using the automatic liquid dispensing system for blood purification according to claim 3, characterized in that: the rotational speed adjustment rate of the motor M1 is k1 = 2, and the rotational speed adjustment rate of the motor M2 is k2 = 3.
PCT/CN2011/074494 2010-12-08 2011-05-23 Automatic liquid preparation system for purifying blood and its usage method WO2012075782A1 (en)

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