WO2014056226A1 - Balanced-force wrench - Google Patents

Balanced-force wrench Download PDF

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Publication number
WO2014056226A1
WO2014056226A1 PCT/CN2012/082921 CN2012082921W WO2014056226A1 WO 2014056226 A1 WO2014056226 A1 WO 2014056226A1 CN 2012082921 W CN2012082921 W CN 2012082921W WO 2014056226 A1 WO2014056226 A1 WO 2014056226A1
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WO
WIPO (PCT)
Prior art keywords
force
clutch
wrench
balanced
bolt
Prior art date
Application number
PCT/CN2012/082921
Other languages
French (fr)
Chinese (zh)
Inventor
袁德俊
Original Assignee
Yuan Dejun
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yuan Dejun filed Critical Yuan Dejun
Priority to PCT/CN2012/082921 priority Critical patent/WO2014056226A1/en
Publication of WO2014056226A1 publication Critical patent/WO2014056226A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/14Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
    • B25B23/142Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers

Definitions

  • the invention relates to the field of rail transportation, in particular to a force wrench for maintenance work of a rail transportation equipment.
  • T-wrench or adjustable wrenches were commonly used in railway track maintenance. Light rails and subways use electric wrenches during the installation process. The problem with them is that the T-wrench does not have a balancing mechanism. The process of the T-branch varies with the strength of the operator's physical strength, and the torque force of the tightening bolts and nuts is different, and the clamping is relative to the rail. The force changes are different, which leads to uneven internal stress generated by the rail being clamped, and the potential hazard of the steel rail is generated when the train is subjected to high-speed operation and excitation and gravity are generated.
  • the object of the present invention is to provide a force wrench which can not only drag and drop wires, cables, but also has a force device to make the rails have a uniform clamping force and is easy to carry.
  • the invention is composed of a handle 1, a transmission rod 12, a working head 8, and a clutch outer sleeve 14 which constitute the main body of the balance wrench.
  • the invention comprises a force adjustment handle 2, a sawtooth clutch upper body 3, a strain gauge 4, a force adjustment seat 5, a wire 6, a digital display piece 7, a sawtooth clutch lower body 9, a sensor 10, a coupling member 11, and a force adjustment rod 13 Force agency.
  • the balance mechanism is mounted in the inner cavity of the main body clutch sleeve 14 and the transmission rod 12 of the balance wrench, and the handle 11, the clutch sleeve 14 and the transmission rod 12 are coupled by the coupling member 11, the force adjustment rod 13 and the force adjustment seat 5. Integral, a working head 8 is mounted at the lower end of the transmission rod 12.
  • the inclined surfaces of the serrated teeth between the sawtooth clutch upper body 3 and the sawtooth clutch lower body 9 are in mesh with each other, so that the torque force transmitted by the sawtooth clutch is received.
  • the force adjustment handle 2 adjusts the control of the force between the force adjustment lever 13 and the force adjustment seat 5.
  • the torque transmitted therebetween passes directly through the sensor 10, and the strain gauges 4 are transmitted through the wires 6 to the digital display sheet 7 for display.
  • the torque of the power wrench is infinite when the nut is removed, and the torque is determined according to the construction needs when the nut is tightened.
  • the saw tooth clutch upper body 3 and the sawtooth clutch lower body 9 are slipped, thereby ensuring the uniformity of the torque force of the balance wrench during construction work.
  • Figure 1 is a schematic view of the structure of the present invention.
  • the working force of the force wrench 8 which has adjusted the torque force according to the construction requirements, the outer hexagon of the nut which is set on the bolt of the cement rail and which is clamped on the bolt on the bottom edge of the rail
  • the handle 1 will drive the clutch casing 14 welded thereto, and rotate synchronously in the counterclockwise direction, and the serrated clutch upper body 3 which is integrated with the inner cavity of the clutch outer casing 3
  • the zigzag clutch lower body 9 engaged with the meshing coupling is synchronously rotated in the counterclockwise direction
  • the force adjusting seat 5 which is synchronously coupled with the inner circumference of the sawtooth clutch lower body 9 is also driven, and rotates counterclockwise along with the clutch lower body 9, at the same time
  • the coupling member 11 is coupled to the transmission rod 12 at the lower end of the force-regulating seat 5, and the working head 8 coupled to the lower end of the transmission
  • the handle 1 is pushed to rotate clockwise, and the nut at the upper end of the bolt is twisted to the root of the bolt along the external thread of the bolt, and the twisting of the handle 1 is continued.
  • the torque force of the bolts and nuts is unified to the torque force set by the balance wrench according to the construction technical requirements. It ensures the uniform stress of the rail during the clamping process, and prevents and prevents the fracture of the rail from being uneven.

Abstract

A balanced-force wrench comprises a handle (1), a clutch jacket (14) connected to the handle, a driving rod (12) connected to the clutch jacket by using a force adjustment seat (5) and a connecting piece (11), and a working head (8) mounted at a lower end of the riving rod (12). An inner cavity of the clutch jacket (14) is connected to a balanced-force apparatus formed by a saw-toothed clutch upper body (8), a saw-toothed clutch lower body (9), and the force adjustment seat (5). When the balanced-force wrench loosens a bolt and a nut, the moment of force can be infinite, and when the balanced-force wrench tightens the bolt and the nut, the moment of force is unified and uniform. When the wrench is used to clamp a bolt and a nut disposed between a sleeper and a steel rail, the fracture of the steel rail due to an uneven internal stress can be avoided.

Description

衡力扳手  Weight wrench 技术领域Technical field
本发明涉及轨道运输领域,特别是一种用于轨道运输设备维护作业的衡力扳手。  The invention relates to the field of rail transportation, in particular to a force wrench for maintenance work of a rail transportation equipment.
背景技术Background technique
铁路运输一直是中国货物,人力运输的最大动脉,随着中国城市化建设的不断发展,地铁轻轨等运输工具,在中国的各个大、中城市亦相继得到普及发展。在这些轨道运输的最基础结构之中,就是钢轨和铺设在钢轨之下的水泥枕,而水泥枕和钢轨的联接、固定则是由螺栓、螺母来完成的。 Railway transportation has always been the largest artery of Chinese goods and manpower transportation. With the continuous development of China's urbanization construction, transportation tools such as subway light rail have been popularized in various large and medium-sized cities in China. Among the most basic structures transported by these rails are rails and cement pillows laid under the rails, and the joints and fixings of the cement pillows and rails are done by bolts and nuts.
过去在铁路轨道维护中普遍使用的是丁字扳手或活扳手等。轻轨、地铁在安装过程使用的是电动扳手。他们存在的问题是:丁字扳手没有衡力机构,它在作业的过程是随操作工人体力力量的大小不同而变化,而造成扭紧螺栓、螺母的扭矩力的大小不同,相对于钢轨的卡紧力变化不同,从而导致钢轨被卡紧后产生的内应力不均匀,而生成钢轨在承载列车高速运行过程,产生的激振和重力时发生断裂的潜在危害。 In the past, T-wrench or adjustable wrenches were commonly used in railway track maintenance. Light rails and subways use electric wrenches during the installation process. The problem with them is that the T-wrench does not have a balancing mechanism. The process of the T-branch varies with the strength of the operator's physical strength, and the torque force of the tightening bolts and nuts is different, and the clamping is relative to the rail. The force changes are different, which leads to uneven internal stress generated by the rail being clamped, and the potential hazard of the steel rail is generated when the train is subjected to high-speed operation and excitation and gravity are generated.
电动扳手在大规模的安装过程中可以应用,但由于在使用过程是要依靠电能,因此使用时要拖拽电线、电缆的,那么在列车正常运输时的间隙的维护中,拖拽电线、电缆不及时就会泱及列车的安全行驶造成难以估计的损失。 The electric wrench can be applied in a large-scale installation process, but since it is dependent on electric energy during use, it is necessary to drag the wires and cables during use, so that the wires and cables are dragged during the maintenance of the gap during normal transportation of the train. Failure to do so will result in an unpredictable loss of safe driving of the train.
技术问题technical problem
本发明的目的就是提供一种既能不用拖拽电线、电缆,又能具有衡力装置,使钢轨卡紧力均匀,又便于携带的衡力扳手。 The object of the present invention is to provide a force wrench which can not only drag and drop wires, cables, but also has a force device to make the rails have a uniform clamping force and is easy to carry.
技术解决方案Technical solution
本发明是由手柄1、传动杆12和工作头8、离合器外套14构成了本衡力扳手的主体。 The invention is composed of a handle 1, a transmission rod 12, a working head 8, and a clutch outer sleeve 14 which constitute the main body of the balance wrench.
本发明由调力手柄2、锯齿离合器上体3、应变片4、调力座5、导线6、数字显示片7、锯齿离合器下体9、传感器10、联接件11、调力杆13构成了衡力机构。 The invention comprises a force adjustment handle 2, a sawtooth clutch upper body 3, a strain gauge 4, a force adjustment seat 5, a wire 6, a digital display piece 7, a sawtooth clutch lower body 9, a sensor 10, a coupling member 11, and a force adjustment rod 13 Force agency.
衡力机构是置装在衡力扳手主体离合器外套14和传动杆12的内腔之中,并用联接件11、调力杆13和调力座5将手柄1、离合器外套14与传动杆12联接为一体,在传动杆12的下端则安装着工作头8。 The balance mechanism is mounted in the inner cavity of the main body clutch sleeve 14 and the transmission rod 12 of the balance wrench, and the handle 11, the clutch sleeve 14 and the transmission rod 12 are coupled by the coupling member 11, the force adjustment rod 13 and the force adjustment seat 5. Integral, a working head 8 is mounted at the lower end of the transmission rod 12.
锯齿离合器上体3的外周和离合器外套14镶嵌为一体,其内周套装在调力座5的上端,其下端的锯齿状的齿和锯齿离合器下体9啮合。其啮合的力量大小则是由调力手柄2通过调力杆13调节。 The outer circumference of the upper body 3 of the sawtooth clutch is integrally formed with the clutch housing 14, and the inner circumference thereof is fitted to the upper end of the force adjusting seat 5, and the zigzag teeth at the lower end thereof are engaged with the lower body 9 of the sawtooth clutch. The amount of force that it engages is adjusted by the force adjustment handle 2 through the force adjustment lever 13.
当操作人员推动手柄1沿逆时针方向转动时,锯齿离合器上体3和锯齿离合器下体9之间啮合,其传动的扭矩力是无限大的。 When the operator pushes the handle 1 to rotate in the counterclockwise direction, the saw tooth clutch upper body 3 and the sawtooth clutch lower body 9 mesh, and the torque force of the transmission is infinite.
当操作人员推动手柄1沿顺时针方向转动之际,锯齿离合器上体3、锯齿离合器下体9之间则是锯齿状的齿的齿背的斜面相互啮合,因此其传递的扭矩力大小,则受到调力手柄2调节调力杆13和调力座5之间的力的控制。其间传递的扭矩力则直接通过传感器10,应变片4通过导线6传递到数字显示片7显示出来。 When the operator pushes the handle 1 to rotate in the clockwise direction, the inclined surfaces of the serrated teeth between the sawtooth clutch upper body 3 and the sawtooth clutch lower body 9 are in mesh with each other, so that the torque force transmitted by the sawtooth clutch is received. The force adjustment handle 2 adjusts the control of the force between the force adjustment lever 13 and the force adjustment seat 5. The torque transmitted therebetween passes directly through the sensor 10, and the strain gauges 4 are transmitted through the wires 6 to the digital display sheet 7 for display.
有益效果Beneficial effect
所以本衡力扳手在拆卸螺母时其扭矩力是无限大的,而扭紧螺母时则是依据施工需要调节设定的扭矩力而定。当扭紧螺母时达到了额定扭矩力后,锯齿离合器上体3和锯齿离合器下体9之间产生滑转,从而保证了该衡力扳手在施工作业中扭矩力的统一。 Therefore, the torque of the power wrench is infinite when the nut is removed, and the torque is determined according to the construction needs when the nut is tightened. When the rated torque is reached when the nut is tightened, the saw tooth clutch upper body 3 and the sawtooth clutch lower body 9 are slipped, thereby ensuring the uniformity of the torque force of the balance wrench during construction work.
附图说明DRAWINGS
图1是本发明的结构示意图。  Figure 1 is a schematic view of the structure of the present invention.
本发明的实施方式Embodiments of the invention
如图1所示,在施工作业中,首先将已经按施工要求调节好扭矩力的衡力扳手工作头8,套装在水泥轨枕上的卡紧在钢轨底边上的螺栓上的螺母的外六方外周,此后双手沿逆时针方向推动两个手柄1,手柄1将带动与其焊接为一体的离合器外套14,沿逆时针方向同步转动,与离合器外套14内腔嵌镶为一体的锯齿离合器上体3,则带动与其啮合联接的锯齿离合器下体9同步沿逆时针方向转动,同步与锯齿离合器下体9内周联接的调力座5亦被带动,随同离合器下体9沿逆时针方向转动,与其同时,被联接件11联接在调力座5下端的传动杆12,和与传动杆12下端联接的工作头8亦同步向逆时针方向转动。并向位于工作头8内腔的螺栓上的螺母施以扭转之力,促使螺母相对于固定的螺栓,向逆时针方向扭转,并沿螺栓上的螺纹上升,产生卸掉螺栓上的螺母的功效。 As shown in Fig. 1, in the construction work, firstly, the working force of the force wrench 8 which has adjusted the torque force according to the construction requirements, the outer hexagon of the nut which is set on the bolt of the cement rail and which is clamped on the bolt on the bottom edge of the rail The outer circumference, after which the two hands push the two handles 1 in the counterclockwise direction, the handle 1 will drive the clutch casing 14 welded thereto, and rotate synchronously in the counterclockwise direction, and the serrated clutch upper body 3 which is integrated with the inner cavity of the clutch outer casing 3 , the zigzag clutch lower body 9 engaged with the meshing coupling is synchronously rotated in the counterclockwise direction, and the force adjusting seat 5 which is synchronously coupled with the inner circumference of the sawtooth clutch lower body 9 is also driven, and rotates counterclockwise along with the clutch lower body 9, at the same time, The coupling member 11 is coupled to the transmission rod 12 at the lower end of the force-regulating seat 5, and the working head 8 coupled to the lower end of the transmission rod 12 is also rotated in the counterclockwise direction. And applying a torsion force to the nut on the bolt located in the inner cavity of the working head 8, causing the nut to be twisted counterclockwise with respect to the fixed bolt, and rising along the thread on the bolt, thereby generating the function of removing the nut on the bolt. .
反之,在扭紧螺母的过程,则是推动手柄1向顺时针方向转动,将位于螺栓上端的螺母,沿螺栓外表的螺纹扭到螺栓的根部,继续向手柄1施加扭动后,离合器外套14将带动位于其腔中,与其联接为一体的锯齿离合器3向顺时针方向转动,再继续施力,这一力超出了调力手柄2调定在数字显示片7之上,所显示的力矩之后,锯齿离合器上体3和锯齿离合器下体9之间将产生滑动,手柄1所施加的力将只能绕顺时针方向转动,传动杆12、工作头8将不再扭转,固此作业施工中所有的螺栓、螺母的扭矩力都统一为该衡力扳手按施工技术要求设定的扭矩力。保证了钢轨在卡紧过程应力的均匀,杜绝、防止了钢轨固应力不均匀而发生的断裂。 Conversely, in the process of tightening the nut, the handle 1 is pushed to rotate clockwise, and the nut at the upper end of the bolt is twisted to the root of the bolt along the external thread of the bolt, and the twisting of the handle 1 is continued. The sawtooth clutch 3, which is located in its cavity and coupled with it, rotates clockwise and then continues to apply force, which exceeds the force display handle 2 set above the digital display panel 7, after the displayed torque Sliding between the upper body 3 of the sawtooth clutch and the lower body 9 of the sawtooth clutch, the force exerted by the handle 1 will only rotate in a clockwise direction, and the transmission rod 12 and the working head 8 will not be twisted any more. The torque force of the bolts and nuts is unified to the torque force set by the balance wrench according to the construction technical requirements. It ensures the uniform stress of the rail during the clamping process, and prevents and prevents the fracture of the rail from being uneven.

Claims (2)

  1. 一种衡力扳手,其特征在于:所述的衡力扳手的手柄(1)联接离合器外套(14),其内腔联接有锯齿离合器上体(3),其下端和锯齿离合器下体(9)联接,并通过调力座(5),联接件(11)联接传动杆(12),扭转位于传力杆(12)下端联接的工作头(8)工作。The utility model relates to a balance wrench, characterized in that: the handle (1) of the balance wrench is coupled to the clutch casing (14), the inner cavity is coupled with the saw-tooth clutch upper body (3), the lower end thereof and the sawtooth clutch lower body (9) Coupling, and through the force adjustment seat (5), the coupling member (11) is coupled to the transmission rod (12), and the working head (8) coupled to the lower end of the force transmission rod (12) is twisted to work.
  2. 根据权利要求1所述的一种衡力扳手,其特征在于:离合器外套(14)的内腔联接有锯齿离合器上体(3)和锯齿离合器下体(9)、调力座(5)构成衡力装置; 以保证该衡力扳手均匀统一的扭矩力。The utility model as claimed in claim 1 , wherein the inner cavity of the clutch casing (14) is coupled with a sawtooth clutch upper body (3) and a sawtooth clutch lower body (9), and the force regulating seat (5) constitutes a balance. Force device To ensure uniform and uniform torque of the force wrench.
PCT/CN2012/082921 2012-10-14 2012-10-14 Balanced-force wrench WO2014056226A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104308789A (en) * 2014-10-17 2015-01-28 卢志文 Oiling wrench for bolt of railway sleeper
CN107303658A (en) * 2016-04-25 2017-10-31 钟鑫 Tap wrench with round handle

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4238978A (en) * 1979-03-16 1980-12-16 Lowell Corporation Torque wrench
CN2034508U (en) * 1988-01-10 1989-03-22 杨光华 Inertia power wrench
CN2049990U (en) * 1989-04-20 1989-12-27 彭美安 Series assembling and disassembling tool for stud
CN2127899Y (en) * 1992-03-05 1993-03-10 太原晋达新型钉厂 Moment wrench
CN101200057A (en) * 2006-10-30 2008-06-18 前田金属工业株式会社 Bolt or nut tightening device
CN102513952A (en) * 2011-10-12 2012-06-27 袁德俊 Balance-force spanner

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4238978A (en) * 1979-03-16 1980-12-16 Lowell Corporation Torque wrench
CN2034508U (en) * 1988-01-10 1989-03-22 杨光华 Inertia power wrench
CN2049990U (en) * 1989-04-20 1989-12-27 彭美安 Series assembling and disassembling tool for stud
CN2127899Y (en) * 1992-03-05 1993-03-10 太原晋达新型钉厂 Moment wrench
CN101200057A (en) * 2006-10-30 2008-06-18 前田金属工业株式会社 Bolt or nut tightening device
CN102513952A (en) * 2011-10-12 2012-06-27 袁德俊 Balance-force spanner

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104308789A (en) * 2014-10-17 2015-01-28 卢志文 Oiling wrench for bolt of railway sleeper
CN104308789B (en) * 2014-10-17 2016-08-24 卢志文 Sleeper bolt oiling spanner
CN107303658A (en) * 2016-04-25 2017-10-31 钟鑫 Tap wrench with round handle

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