WO2015195620A1 - Peel release pressure sensitive adhesive compositions and articles - Google Patents

Peel release pressure sensitive adhesive compositions and articles Download PDF

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Publication number
WO2015195620A1
WO2015195620A1 PCT/US2015/035960 US2015035960W WO2015195620A1 WO 2015195620 A1 WO2015195620 A1 WO 2015195620A1 US 2015035960 W US2015035960 W US 2015035960W WO 2015195620 A1 WO2015195620 A1 WO 2015195620A1
Authority
WO
WIPO (PCT)
Prior art keywords
article
release adhesive
peel release
pressure sensitive
adhesive article
Prior art date
Application number
PCT/US2015/035960
Other languages
French (fr)
Inventor
Michael B. RUNGE
Mark D. Purgett
Margaret M. Sheridan
Megan P. Lehmann
Justin M. BOLTON
Marie Aloshyna Ep Lesuffleur
Original Assignee
3M Innovative Properties Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 3M Innovative Properties Company filed Critical 3M Innovative Properties Company
Publication of WO2015195620A1 publication Critical patent/WO2015195620A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/16Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/32Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/24Organic non-macromolecular coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/41Opaque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/72Density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/748Releasability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2405/00Adhesive articles, e.g. adhesive tapes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/408Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2453/00Presence of block copolymer

Definitions

  • Architectural coatings are used on the interior and exterior of structures such as houses, apartments and office buildings. Other terms for architectural coatings are trade-sales paints, decorative coatings, building paints, and DIY (do it yourself) paints. Architectural coatings can also include semi- transparent and opaque stains for wood.
  • paints for home and commercial construction are formulated in a wide range of appearances, from flat or matte to shiny high-gloss with ranges of eggshell and semi-gloss in between.
  • Exterior architectural coatings and wood stains must be formulated to withstand the rigors of wind, rain, and direct sunlight.
  • Interior paints are generally used in a more benign environment, but one where surface flaws are more readily noticed, and where touch-up and washability are important.
  • Architectural coating formulations typically include pigments, polymers, wetting agents, dispersants, solvents and numerous other additives.
  • a wall or other structural element that is coated with an architectural coating.
  • decorative objects pictures, posters, and the like
  • utilitarian objects calendars, clocks, attachment hooks, and the like
  • these objects can be affixed to a surface using a mechanical element such as a nail, a tack, a screw or the like.
  • an adhesive composition may be used to affix these objects.
  • 3M COMMANDTM products One exemplary method of hanging decorative objects to a wall or vertical surface involves using 3M COMMANDTM products.
  • a peel release adhesive article is included.
  • the article can include a backing and a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing.
  • the first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers and a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5.
  • the first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan ⁇ peak value and a storage modulus of about 400,000 Pa or less at 25° C, as determined by dynamic mechanical analysis.
  • a peel release adhesive composition is included.
  • the peel release adhesive composition can include one or more hydrocarbon block copolymers and a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5.
  • the peel release adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan ⁇ peak value and a storage modulus of about 400,000 Pa or less at 25° C, as determined by dynamic mechanical analysis.
  • a method of making a peel release adhesive article can include disposing a first pressure sensitive adhesive composition on at least a portion of a first side of a backing.
  • the first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers; and a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5.
  • the first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan ⁇ peak value and a storage modulus of about 400,000 Pa or less at 25° C, as determined by dynamic mechanical analysis.
  • a method of using a peel release adhesive article is included.
  • the method can include contacting a peel release adhesive article with an adherend coated with an architectural paint.
  • the architectural paint can be one having VOC less than 5 g/L.
  • the article can include a backing and a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing.
  • the first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers and a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5.
  • the first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan ⁇ peak value and a storage modulus of about 400,000 Pa or less at 25° C, as determined by dynamic mechanical analysis.
  • a peel release adhesive is included.
  • the peel release adhesive including a first pressure sensitive adhesive composition.
  • the first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers, a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5.
  • the first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan ⁇ peak value and a storage modulus of about 100,000 Pa to about 1,500,000 Pa or about 400,000 Pa to about 1,200,000 Pa at 25°C as determined by dynamic mechanical analysis.
  • a peel release adhesive article can include a backing and a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing.
  • the first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers, a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5.
  • the first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan ⁇ peak value and a storage modulus of about 100,000 Pa to about 1,500,000 Pa or about 400,000 Pa to about 1,200,000 Pa at 25°C as determined by dynamic mechanical analysis.
  • FIG. 1 is a schematic cross-sectional view of an adhesive article in accordance with various embodiments herein.
  • FIG. 2 is a bar graph showing the 90 degree peel force for various compositions herein.
  • FIG. 3 is a bar graph showing the results of shear testing for various compositions herein.
  • FIG. 4 is a bar graph showing the results of shear testing for various compositions herein.
  • FIG. 5 is a bar graph showing the 90 degree peel force for various compositions herein.
  • FIG. 6 is a bar graph showing the results of shear testing for various compositions herein.
  • FIG. 7 is a bar graph showing the results of shear testing for various compositions herein.
  • FIG. 8 is a bar graph showing the results of shear testing for various compositions herein.
  • FIG. 9 is a bar graph showing the 90 degree peel force for various compositions herein.
  • FIG. 10 is a bar graph showing the shear hang time for various compositions herein.
  • FIG. 1 1 is a bar graph showing the shear hang time for various compositions herein.
  • FIG. 12 is a bar graph showing the 90° peel force for various compositions herein.
  • the formulations of architectural coatings have changed in recent years for various purposes including, in some cases, to reduce or eliminate volatile organic compounds (VOCs) and make the coatings deliverable via a water-based vehicle.
  • VOCs volatile organic compounds
  • recent fashion trends in architectural coatings have shifted toward more saturated color palettes, which in turn require higher pigment content and thus more dispersion stabilizers as part of the formulations.
  • An example of this includes deep base paints formulated for more saturated colors. In some instances, deep base paints have more than 2 ounces of pigment per quart. In some instances, deep base paints have more than 2.5 ounces of pigment per quart.
  • deep base paints have more than 2.1 or 2.2 or 2.3 or 2.4 or 2.5 or 2.6 or 2.7 or 2.8 or 2.9 or 3.0 ounces of pigment per quart.
  • modern architectural coatings have changed, in some cases, to accommodate formulations wherein the need for a separate primer layer is eliminated such as in the case of paint and primer-in-one coatings (or "combination paint/primers"). Adequate adherence to these deep base and/or combination paint/primer paints is often either challenging or not achievable with existing adhesives/products.
  • Pressure sensitive adhesive compositions disposed on tape or other backings - that is, pressure sensitive adhesive tapes - have utility in bonding to architectural coatings for numerous applications.
  • One uniquely challenging application of pressure sensitive adhesive tapes is the field of peel release products and adhesives.
  • peel release (or peelable) refers to the property of being removable by peeling. Peel strength is a measure of adhesive bond strength, and can defined by various measurements, such as the average load required to part two bonded materials per 25 mm separation, or the average load per unit width of bond line required to part two bonded materials where the angle of separation is 90 degrees and at a particular separation rate (see, e.g., ASTM D-6862 modified to operate with a 12 inch per minute separation rate).
  • Peel release applications are where a product is designed to firmly adhere to an article yet remove cleanly when peeled away from the architectural surface.
  • the clean removal aspect is so that the article (adherend) and any coatings thereon is not damaged when removing the peel release product or adhesive and/or so that a tacky and/or unsightly residue is not left behind on the surface after removal of the peel release product or adhesive.
  • the adhesive layer must remain adhered to the tape backing, but must release from the surface (adherend).
  • Embodiments herein include peel release pressure sensitive adhesive compositions and peel release adhesive articles made using the same that can perform satisfactorily with regard to new generations of architectural paints and coatings. Specifically, it has been found that terpene phenolic polar tackifiers with specific attributes (as described in greater detail below) can be used to form adhesive compositions (and articles made using the same) that provide a strong bond to modern architectural paints while still providing a sufficient level of tack and allowing for clean release. This finding is remarkable because other polar tackifiers have proven to be unsuitable.
  • peel release pressure sensitive adhesive compositions having relatively high storage modulus values in accordance with some embodiments herein can advantageously provide desirably fast initial bond formation, remarkably high shear strength and yet still allow for desirably low peel release values.
  • some embodiments can provide for damage free peel release on challenging substrates such as painted drywall.
  • pressure sensitive adhesive compositions are included exhibiting a relatively high storage modulus and including a relatively high proportion of styrene butadiene styrene (SBS) block copolymer.
  • SBS styrene butadiene styrene
  • the term "adhesive article” means an article having a pressure sensitive adhesive disposed on at least a portion thereof.
  • An article is regularly or irregularly shaped, and has at least a portion thereof suitably situated for disposal of a pressure sensitive adhesive thereon.
  • "suitably situated for disposal of a pressure sensitive adhesive thereon” means substantially planar.
  • the adhesive article is attached to or includes an attachment means such as a hook or other device capable of holding or affixing an item (e.g., a decorative item such as, for example, a picture, artwork, or photo) to a wall or vertical surface.
  • tape means an adhesive article wherein the article is a tape backing.
  • backing or “backing layer” means a backing such as a tape backing or an article such as a mechanical fastener, or a combination of a foam layer and a fastener including, but not limited to, a hook and loop type fastener, dual lock fastener, interlocking fastener, microrails, magnet, or the like.
  • the term "tape backing" means a substantially planar film, layer, composite, or article having two opposing major sides defining a thickness.
  • the backing includes a film having a thickness of about 1 ⁇ to 1 cm, or about 10 ⁇ to 5 mm, or about 25 ⁇ to 1 mm, or an intermediate range such as 1 ⁇ to 25 ⁇ , or 10 ⁇ to 1 mm, and the like.
  • the backing includes a foam layer having a thickness of about 50 ⁇ to 1 cm, or about 100 ⁇ to 5 mm, or about 250 ⁇ to 2 mm, or about 500 ⁇ to 1 mm, or any intermediate range of thickness, such as 100 ⁇ to 500 ⁇ , 250 ⁇ to 1 mm, and the like.
  • the term "foam”, “foam layer” or “foam backing” means a tape backing including a solidified thermoplastic polymer, the backing having an amount of gas bubbles entrapped therein.
  • Backings herein can also include conformable clear materials and composites such as film-foam-film composites.
  • a layer means a substantially planar film, sheet, or coating that is rigid or flexible, elastic or inelastic.
  • a first layer may be contiguous to one or more layers contacting one or both major sides thereof and substantially bonded thereto by coextrusion, extrusion coating, solvent coating, or lamination, and the like to form a multilayer construction.
  • a second layer is formed from a portion of a first layer by chemical alteration of the surface of the first layer.
  • tackifier means a material that is part of a pressure sensitive adhesive as a rheological modifier to increase glass transition temperature, decrease modulus, increase tack, or a combination of two or more of these.
  • the term "acid number” means the number of mg of potassium hydroxide (KOH) required to neutralize the acidic functionality present in 1 g of a tackifier compound.
  • hydroxyl number means the number of mg KOH equivalent to the hydroxyl functionality present in 1 g of a tackifier compound.
  • adhered means the surface to which an adhesive article is adhered by contacting the surface with a pressure sensitive adhesive disposed on the adhesive article.
  • the term “about” also encompasses amounts that differ due to aging of a formulation with a particular initial concentration or mixture, and amounts that differ due to mixing or processing a formulation with a particular initial concentration or mixture. Where modified by the term “about” the claims appended hereto include equivalents to these quantities.
  • the term "substantially free” with regard to a specified compound or material refers to a composition that may be free of that compound or material entirely, or may have a trace amount of that compound or material present, such as through unintended contamination or incomplete purification.
  • a composition that has "substantially only” a provided list of components may consist of only those components, or have a trace amount of some other component present, or have one or more additional components that do not materially affect the properties of the composition. And a
  • substantially planar surface may have minor defects, or embossed features that do not materially affect the overall planarity of the film.
  • the adhesive compositions include a polar tackifier.
  • the polar tackifier can exhibit heteroatom based polarity.
  • the polar tackifier includes a phenolic moiety and is characterized by a hydroxyl value of between 20 and 130, in some cases between 20 and
  • the polar tackifier including a phenolic moiety can have an acid number of less than 0.5, in some cases less than 0.25, and in some cases about 0.
  • the phenolic moiety is an aromatic moiety having at least one hydroxyl group covalently bonded directly thereto; the simplest phenolic moiety is derived from the compound phenol (hydroxybenzene).
  • the phenolic moiety includes two or more aromatic rings bonded or fused together, either directly or through a linking group.
  • the phenolic moiety has two or more hydroxyl groups bonded thereto.
  • one or more additional substituents, such as alkyl groups are present on the phenolic moiety.
  • Blends of phenolic compounds are also suitably employed in the reactions leading to the terpene phenolic tackifiers useful in the pressure sensitive adhesives described herein.
  • Phenolic compounds include polyhydroxylated benzenes.
  • Useful polyhydroxylated benzene compounds include dihydroxybenzenes and trihydroxybenzenes.
  • Dihydroxybenzene compounds useful in reactions herein can include, in embodiments, hydroquinone (1,4-dihydroxybenzene), catechol (1,2- dihydroxybenzene), and resorcinol (1,3 -dihydroxybenzene).
  • Trihydroxybenzene compounds useful in reactions herein can include, in embodiments, phloroglucinol (1,3,5-trihydroxybenzene),
  • polyhydroxylated adducts of naphthalene are useful in the reactions herein; examples of such compounds include, in embodiments, 1,2-dihydroxynaphthalene, 1,3-dihydroxynaphthalene, 1,6- dihydroxynaphthalene, 2,3-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, and the like.
  • hydroxylated and polyhydroxylated anthracene, phenanthrene, azulene, and the like are suitably employed in the reactions that form one or more terpene phenolics useful as tackifiers in the pressure sensitive adhesives herein.
  • Bisphenols, such as bisphenol A and other compounds having non- fused multiple aromatic rings bonded via a linking group are also useful; it is not necessary for each aromatic ring to have a hydroxyl group as long as at least one aromatic ring has at least one hydroxyl group present bonded directly thereto.
  • dimers, trimers, and oligomers of phenolic compounds and blends thereof are suitably employed in the reactions that form one or more terpene phenolics useful as tackifiers in the pressure sensitive adhesives herein.
  • Such compounds include, for example, dimerized or oligomerized phenolic compounds formed via condensation with an aldehyde to result in methylene or methylol ether linking groups.
  • Such compounds are widely used in the industry as precursors or prepolymers for phenol- formaldehyde resins.
  • both novalac and resole type precursors can be useful; however, in some such embodiments novalac precursors are preferred.
  • the phenolic compound, or a blend of phenolic compounds are pre-condensed or oligomerized.
  • a phenolic compound, or a combination of two or more phenolic compounds are combined with an amount of an aldehyde that is selected to provide the desired level of oligomerization, and an acidic or basic catalyst employed under conditions of mild heat, for example between 50° C and 100° C, to obtain the condensation products thereof.
  • the oligomers thus formed have multiple reaction sites that are useful in subsequent steps in the formation of the tackifiers useful in the adhesive compositions herein, as will be readily recognized by one of skill.
  • suitable phenolic oligomers include naturally occurring oligomeric structures, such as tannic acid, humic acid, fulvic acid, and Quebracho extracts.
  • one or more additional substituents are present on one or more rings of the phenolic compounds.
  • one or more alkyl, ether, halogen, amino, amido, imino, carbonyl, or other substituents, or a combination of two or more thereof may be present as substituents bonded to the aromatic ring(s) of the phenolic compounds, or present as a substituent on an alkyl or alkenyl group bonded to the aromatic ring(s) of the phenolic compounds.
  • the one or more additional substituents substantially exclude or completely exclude acidic or potentially acidic moieties.
  • tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.5.
  • tackifiers used in the pressure sensitive adhesives herein are characterized by an acid number of less than about 0.4. In some embodiments, tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.3. In some embodiments, tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.25. In some embodiments, tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.2. In some embodiments, tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.1. In some embodiments, tackifiers used in the pressure sensitive adhesives herein are characterized by an acid number of about 0.
  • carboxylate, sulfonate, phosphonate, and other groups are excluded from the group of additional substituents that may be present in any moiety bonded to the tackifiers useful in the pressure sensitive adhesives herein.
  • suitable phenolic compounds having one or more additional substituents present thereon include various isomers of hydroxytoluene, orcinol (3,5- dihydroxytoluene) and 2,5-dimethyl resorcinol.
  • phenolic compounds having more than one hydroxyl group, more than one aromatic group, and one or more additional substituents are suitably employed in the reactions that form one or more tackifiers that are useful in the pressure sensitive adhesives herein.
  • Some examples of such compounds include 4,4'-((lE)-l-penten-4-yne- l,5-diyl)biscatechol, quercetin (2-(3,4-dihydroxyphenyl)- 3,5,7-trihydroxychromen-4-one), myricetin (3,5,7-trihydroxy-2-(3,4,5-trihydroxyphenyl)chromen-4-one), theaflavin (1 ,8-bis(3-alpha,5,7-trihydroxy-2-alpha-chromanyl)-5H-benzocyclohepten-5-one) and gossypol (7-(8-formyl- l ,6,7-trihydroxy-3-methyl-5-propan-2-ylnaphthalen-2-yl)-2,3,8-
  • Blends of two or more of any of the phenolic compounds described herein are useful in various embodiments to form the tackifiers useful in the pressure sensitive adhesive compositions herein.
  • the use of any of the above alone or in combination is not particularly limited; rather, the selection and use thereof is suitably adjusted to result in the desired end product useful in one or more adhesive
  • compositions described herein or others that will be envisioned by one of skill are described herein or others that will be envisioned by one of skill.
  • the phenolic compounds as described above can be reacted with alkenyl compounds having at least 10 carbons, and no acidic moieties, to form the polar tackifiers useful in the adhesive compositions herein.
  • the alkenyl compounds can be linear, branched, cyclic, or a combination thereof, and contain one or more unsaturated moieties that are reactive with a phenolic compound when catalyzed by an acid.
  • One class of such alkenyl compounds is the terpenes. Terpenes are a class of hydrocarbons occurring widely in plants and animals, although synthetic versions are both available and useful herein.
  • the terpenes are dimers, trimers, and higher oligomers of isoprene, or 2-methyl- l ,3-butadiene.
  • terpene compounds have the formula (CsH8)n where n is 2 or more.
  • Terpenes can include one or more cyclic moieties.
  • Terpenes are generally referred to in accordance with the number of isoprene units in the molecule: monoterpenes (CioHie) contain two isoprene units; sesquiterpenes (C15H24), three; diterpenes (C20H32), four; triterpenes (C30H48), six; and tetraterpenes (C40H64), eight. Monoterpenes, sesquiterpenes, and diterpenes are abundant in the essential oils of plants. Monoterpenes include a-pinene, its isomers ⁇ -pinene and ⁇ -pinene, linalool, myrcene, limonene, carene, and camphene.
  • Turpentine contains several monoterpenes. Sesquiterpenes include caryophyllene, zingiberene, humulene, cadinene, longifolene, cedr-8-ene, and farnesene. Diterpenes include ferruginol, cafestol, cembrene, sclarene, steviol, and taxadiene. Vitamin A is a diterpene derivative, as are the rosin acids. The triterpene squalene, obtainable from shark-liver oil, may be converted to cholesterol and many other steroids. The carotenes ( ⁇ , ⁇ , ⁇ , ⁇ , ⁇ , and ⁇ isomers, among others) are the best known tetraterpenes.
  • Terpene compounds are reacted with phenolic compounds to result in terpene phenolic tackifiers useful in the adhesive compositions herein.
  • terpene phenolic tackifiers or terpene phenolics, have at least one aromatic group bearing at least one hydroxyl group bound directly to the aromatic group; and at least one branched alkyl or alkenyl group bonded directly to an aromatic group.
  • the branched alkyl or alkenyl group is derived from an oligomer of isoprene.
  • the terpene phenolic has a single aromatic group having one or more hydroxyl groups and one or more branched alkyl or alkenyl group bonded directly thereto. In other embodiments, the terpene phenolic has more than one aromatic group having one or more hydroxyl groups and one or more branched alkyl or alkenyl group bonded directly to one or more aromatic groups.
  • the terpene phenolic tackifiers are 1 : 1 addition products of phenolic compounds with terpene compounds.
  • the reaction is catalyzed by acidic or acid-forming catalysts. Using limonene and phenol as exemplary reagents for illustrative purposes only, the reaction proceeds via path a or path b below, typically resulting in a
  • Compound A is an aromatic ether, while compounds B and C are modified phenolics.
  • reaction path b favors formation of product C over B. Only reaction path b results in residual hydroxyl functionality.
  • the degree of selectivity of reaction path a over reaction path b, and thus the degree of hydroxyl functionality of the final product, is one factor that determines the utility of the terpene phenolic tackifiers that are useful in the adhesive compositions herein. It is important to note that a mixture of A, B, and C type products in a tackifier is acceptable: it is the total hydroxyl content of the tackifier, measured and expressed as the hydroxyl number, that is important for the tackifiers useful in the adhesive compositions herein. Measurement of hydroxyl number is discussed below.
  • reaction does not yield only the 1 : 1 addition reaction products as pictured.
  • two or more terpenes react with one phenolic compound.
  • two or more phenolic compounds react with one terpene.
  • X:Y phenolic compound : terpene compound reaction products can arise.
  • the relative amounts of 1 : 1 , 1 :2, or other reaction products present in a reaction mixture, or in a blend formed after the reaction may be expressed as an average phenolic:terpene reaction product ratio such as e.g. 1 : 1.5,1.7: 1, 1 : 1.02, and the like.
  • an average phenolic:terpene reaction product ratio such as e.g. 1 : 1.5,1.7: 1, 1 : 1.02, and the like.
  • the average phenolic:terpene reaction product ratio is between about 2: 1 and 1 :2, or between about 1.5: 1 and 1 : 1.5.
  • terpene phenolics useful in the adhesive compositions have average molecular weights of about 200 g/mol to 3000 g/mol, or about 200 g/mol to 1600 g/mol, or about 250 g/mol to 1500 g/mol, or about 300 g/mol to 1000 g/mol, or about 300 g/mol to 800 g/mol, or about 400 g/mol to 800 g/mol, or about 500 g/mol to 700 g/mol.
  • terpene phenolics useful in the adhesive compositions have a polydispersity of about 1 to 3, or about 1 to 2, or about 1 to 1.5.
  • terpene phenolics useful in the adhesive compositions herein can have glass transition temperatures of about 40°C to 140°C, or about 50°C to 140°C. In some embodiments, terpene phenolics useful in the adhesive compositions herein have softening points of about 80°C to 200°C, about 80°C to 150°C, or about 90°C to 130°C, or about 100°C to 120°C, or about 105°C to 160°C, or about 105°C to 125°C, or about 1 10°C to 120°C, or about 125°C to about 140°C.
  • terpene phenolic tackifiers that are useful in the adhesive compositions herein include those with an acid number that is very low.
  • terpene phenolic tackifiers used herein can have an acid number of less than about 0.5.
  • terpene phenolic tackifiers used herein can have an acid number of less than about 0.25.
  • terpene phenolic tackifiers used herein can have an acid number of less than about 0.1.
  • terpene phenolic tackifiers used herein can have an acid number of about 0.
  • Acid number is the number of mg of potassium hydroxide (KOH) required to neutralize the acid functionality in a 1 g aliquot of the tackifier compound.
  • KOH potassium hydroxide
  • Various methods are employed by the skilled practitioner to determine acid number. In one typical procedure, a known amount of the tackifier is dissolved in organic solvent is titrated with a solution of KOH of known concentration, employing phenolphthalein as a color indicator.
  • Other acid number tests include ASTM D 974 and ASTM D664. Included in the definition of "about 0" is an acid number that is very close to 0, such as 0.05, in order to account for minimal amounts of impurities or error in the testing measurements.
  • the terpene phenolic tackifiers can have a hydroxyl number between about 0 (such as for a nearly pure Compound A aromatic ether type reaction product shown above) and 220.
  • terpene phenolic tackifiers that are useful in the adhesive compositions herein include those with a hydroxyl number in the range of about 20 to 130, or about 20 to 90, or about 30 to 80, or about 40 to 80, or about 50 to 70 or about 55 to 65.
  • the hydroxyl number is defined as the number of mg KOH corresponding to the hydroxyl functionality in a 1 g aliquot of the tackifier compound.
  • Various methods are employed by the skilled practitioner to determine hydroxyl number.
  • the most frequently described method is conversion of the sample with acetic acid anhydride in pyridine with subsequent titration of the released acetic acid (also described in ASTM D 1957-86(2001) Standard Test Method for Hydroxyl Value of Fatty Oils and Acids (Withdrawn 2007)). Also widely employed is the method according to ASTM E 1899, wherein primary and secondary hydroxyl groups are converted with toluene-4-sulfonyl-isocyanate (TSI) into an acid carbamate, which is then titrated with tetrabutylammonium hydroxide (TBAH) in a nonaqueous medium.
  • TSI toluene-4-sulfonyl-isocyanate
  • TBAH tetrabutylammonium hydroxide
  • Terpene phenolic tackifiers are sold, for example, by the Arizona Chemical Company of Jacksonville, FL, under the trade name SYLVARES®; by MeadWestvaco Corporation of North Charleston, SC under the trade name DERTOPHENE®; and by the Yasuhara Chemical Company, Ltd. of Fuchu City, Japan under the trade name POLYSTER®.
  • Specific tackifiers can include, but are not limited to, SYLVARES® TP 1 15, SYLVARES® TP 96, SYLVARES® TP 2019, POLYSTER® T160, POLYSTER® T130, POLYSTER® T100, POLYSTER® Tl 15, and POLYSTER® T80.
  • phenolic tackifier includes blends of two or more such tackifiers. Blends of two or more phenolic tackifiers are useful in some embodiments of the adhesive compositions herein. In some embodiments, the blends of phenolic tackifiers include blends of tackifiers differing solely in terms of molecular weight, degree of branching, or types of terpenes and/or phenolic compounds employed as starting materials to make the phenolic tackifiers. In other embodiments, the blends of phenolic tackifiers have more than one such difference.
  • the pressure sensitive adhesive compositions herein can include a polar tackifier, such as those described above and at least one hydrocarbon block copolymer.
  • the terpene phenolic tackifiers are present in the pressure sensitive adhesive compositions herein at about 5 wt. % to 80 wt. % based on the total weight of the composition, or about 10 wt. % to 70 wt. % based on the total weight of the composition, or about 15 wt. % to 70 wt. % based on the total weight of the composition, or about 20 wt. % to 70 wt. % based on the total weight of the composition, or about 30 wt. % to 60 wt.
  • % based on the total weight of the composition or about 40 wt. % to 60 wt. % based on the total weight of the composition, or about 5 wt. % to 50 wt. % based on the total weight of the composition, or about 10 wt. % to 40 wt. % based on the total weight of the composition, or about 15 wt. % to 30 wt. % based on the total weight of the composition.
  • the pressure sensitive adhesive can include from about 0.01 to about 20 wt. % of the polar tackifier by total solids, from about 0.5 to about 15 wt. % of the polar tackifier by total solids, or from about 1 to about 10 wt. % of the polar tackifier by total solids, about 2 to about 8 wt. % of the polar tackifier by total solids, or about 4 to about 6 wt. % of the polar tackifier by total solids.
  • Hydrocarbon block copolymers useful in the pressure sensitive adhesive compositions herein can include block copolymers that include substantially only hydrogen and carbon atoms.
  • the hydrocarbon block copolymers useful in the adhesive compositions herein include discrete blocks wherein one block is substantially free of content from another block.
  • the hydrocarbon block polymers include one or more blocks having measurable or even significant content attributable to another block; in such embodiments, the hydrocarbon block copolymers are referred to as "blocky”. It will be understood that where hydrocarbon block copolymers are discussed herein, the discussion relates to both discrete block copolymers and blocky copolymers unless otherwise specified.
  • the hydrocarbon block copolymers useful in the adhesive compositions herein include styrene -based block copolymers.
  • useful styrene-based block copolymers include styrene-isoprene block copolymers, styrene-ethylene block copolymers, styrene-propylene block copolymers, styrene-butadiene block copolymers, styrene-ethylene-propylene block copolymers, and styrene-ethylene-butylene block copolymers.
  • the styrene based block copolymers are diblock, triblock, or higher block copolymers.
  • a useful styrene-based block copolymer is a styrene -butadiene-styrene triblock copolymer.
  • the styrene based block copolymers are linear, branched or radial block copolymers.
  • the styrene component in the one or more styrene block copolymers ranges from about 15 wt. % to 50 wt. %, or about 20 wt. % to 40 wt. %.
  • the hydrocarbon block copolymer includes blends of two or more such copolymers. Blends of two or more hydrocarbon block copolymers are useful in some embodiments of the adhesive compositions herein.
  • the blends of block copolymers include blends of polymers differing solely in terms of overall molecular weight, molecular weight of one or more blocks, degree of branching, chemical makeup of blocks, number of blocks, or molecular weight of block fractions. In other embodiments, the blends of block copolymers have more than one such difference.
  • a blend of substantially linear triblock copolymer blended with a substantially linear block copolymer is employed in the adhesive compositions herein.
  • a styrene-butadiene rubber is included.
  • the styrene-butadiene rubber can be an SBR produced by solution polymerization (e.g., a solution SBR or
  • the elastomer content of the adhesive composition can include a blend of a styrene-butadiene-styrene triblock copolymer (SBS) and a styrene-butadiene rubber (SBR).
  • SBS styrene-butadiene-styrene triblock copolymer
  • SBR styrene-butadiene rubber
  • the styrene-butadiene-styrene triblock copolymer is at least about 65% of the total elastomer content of the adhesive composition by weight.
  • the styrene -butadiene- styrene triblock copolymer is at least about 70% of the total elastomer content of the adhesive composition by weight.
  • the styrene-butadiene-styrene triblock copolymer is at least about 75% of the total elastomer content of the adhesive composition by weight. In some embodiments, the styrene-butadiene-styrene triblock copolymer is at least about 80% of the total elastomer content of the adhesive composition by weight. In some embodiments, the styrene-butadiene- styrene triblock copolymer is at least about 85% of the total elastomer content of the adhesive composition by weight.
  • the styrene-butadiene-styrene triblock copolymer is at least about 90% of the total elastomer content of the adhesive composition by weight. In some embodiments, the styrene-butadiene-styrene triblock copolymer is at least about 95% of the total elastomer content of the adhesive composition by weight. In some embodiments the ratio of triblock copolymer to SBR is about 90: 10 to 50:50; or about 80:20; or about 70:30 to 60:40.
  • the styrene-butadiene-styrene triblock copolymer is radially branched.
  • Exemplary SBS radial polymers made with silicon containing coupling agents can include, but are not limited to, DYNASOL® 41 1 or DYNASOL® 416.
  • Exemplary SBS radial polymer having carbon-carbon bonds connecting the arms can include, but are not limited to, KRATON® Dl 184K and KRATON® D1 1 16.
  • hydrocarbon copolymers useful in the pressure sensitive adhesive compositions herein include hydrocarbon copolymers manufactured by Abbott Rubber Company, Inc. of Elk Grove Village, IL; National Rubber Corporation of Bethel Park, PA; GCP Industrial Products of Kitchener, Ontario, Canada; Seal Methods Inc. of Santa Fe Springs, CA; Newline Rubber Company of San Martin, CA; Jackson Flexible Products, Inc. of Jackson, MI; and STYRON® LLC of Berwyn, PA. Particularly useful in some embodiments are styrene-butadiene rubbers manufactured by Total S.A. of Paris, France under the trade name FINAPRENE® and Dynasol Elastomers of Houston, TX under the trade name SOLPRENE®.
  • the total amount of hydrocarbon copolymer included in the pressure sensitive adhesive compositions herein ranges from about 30 wt. % to 90 wt. % based on the total weight of the
  • composition or about 40 wt. % to 80 wt. % based on the total weight of the composition, or about 50 wt. % to 70 wt. % based on the total weight of the composition, or about 55 wt. % to 65 wt. % based on the total weight of the composition.
  • the adhesive compositions herein further include a non-polar tackifier.
  • non-polar tackifier means a compound or mixture of compounds that function as tackifiers in an adhesive composition of the embodiments herein and do not include polar groups. While not being particularly limited otherwise, the non-polar tackifiers generally have a softening point between about 100°C and 135°C, or about 1 10°C to 120°C, and are compatible in mixtures with styrene block copolymers. In embodiments, the non-polar tackifiers are compatible in mixtures with the phenolic tackifiers.
  • non-polar tackifiers are compatible in mixtures with both a phenolic tackifier and a styrene block copolymer when these components are blended to form a pressure sensitive adhesive composition.
  • useful non-polar tackifiers include terpene tackifiers, also known as polyterpenes or terpene resins. Terpene tackifiers are dimers, trimers, higher oligomers, or polymers based on terpenes, such as monoterpenes, sesquiterpenes, diterpenes, and the like such as any of the terpenes described above.
  • commercially available terpene tackifiers useful in the pressure sensitive adhesive compositions herein include those manufactured by Yasuhara Chemical
  • styrenated terpene tackifiers are another type of non-polar tackifier useful in the pressure sensitive adhesive compositions herein.
  • Styrenated terpenes include those sold by the Arizona Chemical Company of Jacksonville, FL.
  • two or more non-polar tackifiers are included in the pressure sensitive adhesive compositions herein; where "non-polar tackifier" is used, it will be understood to mean one or more non- polar tackifiers.
  • the weight ratio of total hydrocarbon copolymer to total amount of tackifier in the pressure sensitive adhesive compositions herein is about 30:70 to 95:5, or about 45:55 to 80:20, or about 50:50 to 75:25, or about 60:40 to 70:30, or about 65:35, or any such ratio there between.
  • the weight ratio of total phenolic tackifier to total non-polar tackifier can be 100: 1 to 1 : 100 by weight or 1 :5 to 1 :20 by weight.
  • the weight ratio of total phenolic tackifier to total non-polar tackifier can be about 1 :99 to 100:0; or about 2:98 to 90: 10, or about 3:97 to 30:70, or about 4:96 to 30:70, or about 5:95 to 25:75, or about 5:95 to 20:80, or any of the ranges there between.
  • the total tackifier loading (e.g., total polar and non-polar tackifier amount) can be from about 15 parts per hundred to about 60 parts per hundred by weight of the pressure sensitive adhesive composition. In some embodiments, the total tackifier loading (e.g., total polar and non-polar tackifier amount) can be from about 20 parts per hundred to about 52.5 parts per hundred of the pressure sensitive adhesive composition. In some embodiments, the total tackifier loading (e.g., total polar and non-polar tackifier amount) can be from about 30 parts per hundred to about 45 parts per hundred of the pressure sensitive adhesive composition. In some embodiments, the total tackifier loading (e.g., total polar and non-polar tackifier amount) can be about 37.5 parts per hundred of the pressure sensitive adhesive composition.
  • the combined total hydrocarbon copolymer and total combined phenolic tackifier and non-polar tackifier, where employed, make up about 70 wt. % to 100 wt. % of the total weight of the adhesive compositions herein, or about 80 wt. % to 99 wt. % of the total weight of the adhesive compositions herein, or about 85 wt. % to 97 wt. % of the total weight of the adhesive compositions herein.
  • the adhesive compositions herein include one or more additional components.
  • the one or more additional components are, in various embodiments, a plasticizer, an anti- aging agent, an ultraviolet stabilizer, a colorant, a thermal stabilizer, an antimicrobial agent, a filler, a crosslinker, or another adjuvant or additive, and mixtures of two or more plasticizers, anti-aging agents, ultraviolet stabilizers, colorants, thermal stabilizers, antimicrobial agents, fillers, adjuvants, or additives.
  • the combined additional components make up about 0 wt. % to 30 wt. % of the total weight of the pressure sensitive adhesive compositions herein, or about 1 wt. % to 20 wt.
  • the adhesive composition contains substantially no oil.
  • pressure sensitive adhesive compositions herein can include an antioxidant. While not intending to be bound by theory, it is believed that antioxidants can be useful to prevent oxidation reactions from affecting components of the compositions. Oxidation of components can lead to various negative effects including, but not limited, to color changes, changes in molecular weight of polymeric components, rheological changes, changes in tack, changes to release properties, and the like.
  • Antioxidants can include various agents including, but not limited to, phenols (including but not limited to hindered phenolics and bisphenolics), mercaptan group containing compounds (including, but not limited to thioethers, thioesters, and mercapto-benzimidazoles), di-hydroquinolines, hydroquinones, lactates, butylated paracresols, amines, unsaturated acetals, fluorophosphonites, phosphites, and blends of these. It will be appreciated that these groups are not exclusive in some cases. By way of examples, a phenolic compound could also have a mercaptan group.
  • phenolic antioxidants can include, but are not limited to ETHANOX® 330, ETHANOX® 702, CYANOX® 425, CYANOX® 2246, CYANOX® 1790, ULTRANOX® 276, HOSTANOX® 03, ISONOX® 129, ISONOX® 132, NAUGARD® BHT, NAUGARD® 76 and NAUGARD® 10, NAUGARD® SP, NAUGARD® 529, TOPANOL® CA, TOPANOL® CA-SF and TOPANOL® 205, IRGANOX® 1010, IRGANOX® 1035, IRGANOX® 1076, IRGANOX® 1098, IRGANOX® 245, IRGANOX® 31 14, and IRGANOX® 565.
  • Examples of mercaptan group containing antioxidants can include, but are not limited to, IRGANOX® 1726 and IRGANOX® 1520 L.
  • mercaptan group containing antioxidants in the form of thioether antioxidants, can include, but are not limited to, IRGANOX® PS800 and IRGANOX® PS802.
  • mercaptan group containing antioxidants in the form of thioester antioxidants, can include, but are not limited to, CYANOX® LTDP, CYANOX® STDP, CYANOX® MTDP, CYANOX® 1212, and CYANOX® 71 1.
  • fluorophosphonite antioxidants can include, but are not limited to, ETHANOX®
  • phosphite antioxidants can include, but are not limited to, WESTON 619,
  • antioxidants can include, IRGANOX® 1330, IRGANOX® 1425,
  • IRGANOX® L 06 IRGANOX® L 101, IRGANOX® L 107, IRGANOX® L 109, IRGANOX® L 1 15, IRGANOX® L 1 18, IRGANOX® L 135, IRGANOX® L 150, IRGANOX® L 55, IRGANOX® L 57, IRGANOX® L 64, IRGANOX® L 67, IRGANOX® L 74, IRGANOX® MD-1024, IRGANOX® ML- 81 1, IRGANOX® ML-820, IRGANOX® ML-840, IRGANOX® PS 802 FL, and IRGANOX® XT 500.
  • the antioxidant specifically has hydroxyl and/or hydroperoxide decomposing ability.
  • the amount of the antioxidant used is greater than about 0.01 wt. %, 0.05 wt. %, 0.1 wt. %, 0.2 wt. %, 0.3 wt. %, 0.4 wt. %, 0.5 wt. %, 1.0 wt. %, 1.5 wt. %, or greater than 2.0 wt. %. In some embodiments, the amount of the antioxidant used is less than about 5 wt. %, 4 wt. %, 3 wt. %, 2.5 wt. %, 2 wt. %, 1.5 wt. %, or 1.0 wt. %, 0.8 wt.
  • the amount of the antioxidant used can be in a range wherein any of the preceding numbers can form the lower bound or higher bound of the range wherein the higher bound is higher than the lower bound. In some embodiments, the amount of the antioxidant can be in a range of about 0.10 wt. % to about 2.0 wt. %.
  • the pressure sensitive adhesive compositions herein have a glass transition temperature (Tg) of 15°C or less, 0°C or less, or - 10°C or less as measured by dynamic mechanical analysis, and determined as the tan ⁇ (delta) peak parameter at a frequency of lHz and a temperature ramp rate of 3°C.
  • Tg glass transition temperature
  • the Tg of the composition measured using this technique is between about -80°C and about 15°C, or between about -75° C and about 0° C, or between about -65° C and about - 5° C, or between about -60°C and about -5°C, or between about -55 and about -10°C, or between about - 50°C and about -10°C, or between about -50°C and about - 10°C, or in some cases about -45 °C and about - 15 °C, or in some cases -45 °C and about -20 °C, or in some cases -40 °C and about -20°C.
  • the Tg of the composition measured using this technique is between about -80°C and about -30°C, or between about -75°C and about -35°C, or between about -70°C and about -40°C, or between about -65°C and about -45°C.
  • the pressure sensitive adhesive compositions herein have a glass transition temperature (Tg) of about -55°C and about -35°C.
  • the pressure sensitive adhesive compositions herein are characterized by a storage modulus (G') of about 100,000 Pa to about 1,500,000 at 25°C, as measured by dynamic mechanical analysis. In some embodiments the pressure sensitive adhesive compositions herein are characterized by storage modulus (G') of about 400,000 Pa or less at 25°C, as measured by dynamic mechanical analysis. In some embodiments, the storage modulus (G') is about 350,000 Pa or less at 25°C. In some
  • the storage modulus (G') is about 300,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 250,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 100,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 150,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 200,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 250,000 Pa or more at 25°C. In some embodiments, G' of the pressure sensitive adhesive compositions herein can be in a range wherein any of the preceding numbers can form the lower bound or the upper bound, so long as the upper bound is larger than the lower bound.
  • the pressure sensitive adhesive compositions herein have relatively high storage modulus values.
  • the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 400,000 Pa or more at 25°C, as measured by dynamic mechanical analysis.
  • the storage modulus (G') is about 500,000 Pa or more at 25°C.
  • the storage modulus (G') is about 600,000 Pa or more at 25°C.
  • the storage modulus (G') is about 700,000 Pa or more at 25°C.
  • the storage modulus (G') is about 800,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 1,500,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 1,400,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about
  • the storage modulus (G') is about 1,200,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 1,100,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 1,000,000 Pa or less at 25°C. In some embodiments,
  • the storage modulus (G') is about 900,000 Pa or less at 25°C.
  • G' of the pressure sensitive adhesive compositions herein can be in a range wherein any of the preceding numbers can form the lower bound or the upper bound, so long as the upper bound is larger than the lower bound.
  • the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 400,000 Pa to about 1,200,000 Pa at 25°C.
  • the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 600,000 Pa to about 1,200,000 Pa at 25°C.
  • the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 650,000 Pa to about 1,000,000 Pa at 25°C. In some embodiments, the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 700,000 Pa to about 900,000 Pa at 25°C.
  • SBS At least one of DYNASOL® 41 1
  • Non-Polar Tackifier At least one of PICCOLYTE® 0 to 40
  • Polar Tackifier At least one of SYLVARES® TP O to 40
  • Stabilizer / Antioxidant At least one of IRGANOX® 0.05 to 2.0
  • Non-Polar Tackifier At least one of PICCOLYTE® 0 to 40 (as a
  • Polar Tackifier At least one of SYLVARES® TP 0 to 40 (as a percent
  • Stabilizer / Antioxidant At least one of IRGANOX® 0.05 to 2.0 (as a
  • FIG. 1 shows a schematic cross-sectional view of a portion of an adhesive article 100 in accordance with various embodiments herein.
  • the adhesive article 100 includes a backing 102, a layer of an adhesive composition 104 disposed on the back, and a release liner 106 disposed on the opposite side of the adhesive composition from the backing.
  • the adhesive article is a tape article, or adhesive tape.
  • a tape backing is a substantially planar film or layer having two major opposing sides defining a thickness there between and a shape defined by one or more edge portions.
  • the shape of the tape backing defined by the one or more edge portions may be regular or irregular; regular shapes include rectilinear and curvilinear type shapes.
  • tape backings are rectilinear wherein edge portions further define a length and width. The length and width of rectilinear adhesive articles is not limited and is dictated solely by the intended end use.
  • the thickness of the tape backing is not particularly limited, however, in some embodiments, the thickness of the tape backing is between about 1 ⁇ and 1 cm, or between about 25 ⁇ and 5 mm, or between about 50 ⁇ and 1 mm. In some embodiments, the backing includes a film having a thickness of about 1 ⁇ to 1 cm, or about 10 ⁇ to 5 mm, or about 25 ⁇ to 1 mm, or an intermediate range such as 1 ⁇ to 25 ⁇ , or 10 ⁇ to 1 mm, and the like.
  • the backing includes a foam layer having a thickness of about 50 ⁇ to 1 cm, or about 100 ⁇ to 5 mm, or about 250 ⁇ to 2 mm, or about 500 ⁇ to 1 mm, or any intermediate range of thickness, such as 100 ⁇ to 500 ⁇ , 250 ⁇ to 1 mm, and the like.
  • the foam density is 0.05 g/cm 3 to 0.25 g/cm 3
  • the backing has a thickness of about 0.2 mm to 5 mm.
  • the adhesive tapes of the embodiments herein include at least a tape backing and a pressure sensitive adhesive of the embodiments herein, wherein the adhesive is coated on at least a portion of one major side of the tape backing. In some embodiments, a portion of one major side of the tape backing is coated with the adhesive composition of the embodiments herein. In other embodiments, portions of both major sides of the tape backing are coated with an adhesive composition, wherein the adhesives on the two major sides are the same or different compositions and at least one such adhesive composition is an adhesive composition of the embodiments herein.
  • a portion of a first major side of a tape backing is coated with an adhesive composition of the embodiments herein and a portion of a second major side of the tape backing is coated with a second pressure sensitive adhesive, wherein the second pressure sensitive adhesive is not an adhesive composition of the invention.
  • a portion of a first major side of a tape backing is coated with a pressure adhesive composition of the embodiments herein and a portion of a second major side of the tape backing is also coated with a pressure adhesive composition of the embodiments herein.
  • the first and second major sides of the tape backing are coated with the same pressure adhesive composition of the invention; in other such embodiments, the first and second major sides of the tape backing are coated with the different pressure sensitive adhesive compositions herein, wherein the differences include coating thickness, chemical composition, or both.
  • the composition of the second pressure sensitive adhesive is not particularly limited and is dictated by the intended end use.
  • Representative examples of compositions suitable for the second layer of pressure sensitive adhesive include the pressure sensitive adhesive compositions described in U.S. Patent Nos. 6,569,521 ; 6,403,206; 6,231,962; and 5,516,581, all of which are incorporated herein by reference in their entirety.
  • the second pressure sensitive adhesive is disposed on the tape backing using any suitable means for the adhesive selected, and is disposed at any suitable thickness as dictated by the intended end use of the adhesive article.
  • the pressure sensitive adhesive compositions herein are coated and/or laminated onto the tape backing to form a coated layer disposed on one or more portions of one or more major surfaces thereon.
  • the adhesive compositions herein are blended in a solvent or mixture of solvents to form a solution or dispersion of the adhesive components therein, and the blend is coated onto a liner or a major side of a tape backing; coating can be followed by removal of the solvent or mixture thereof.
  • adhesive compositions can be applied in a substantially solventless process.
  • the adhesive components are blended in the solvent until they appear to form a homogeneous blend; the blend is coated onto the liner or tape backing using conventional solvent coating techniques such as knife coating, die coating, bar coating, slot coating, brush coating, dip coating, spray coating, and the like. After coating, the solvent is removed to result in an adhesive layer. In some embodiments, heat, forced air, or both are employed to remove the solvent. After drying, in embodiments where the adhesive layer is coated on a liner, the liner can then be laminated to the tape backing; in some such embodiments, the laminating includes addition of pressure, heat, or both.
  • the thickness of the adhesive layer is about 1 ⁇ to 1 mm thick, or about 10 ⁇ to 500 ⁇ thick, or about 15 ⁇ to 250 ⁇ thick, or about 25 ⁇ to 100 ⁇ thick.
  • the pressure sensitive adhesive compositions herein are coated at about 1 wt. % to 99 wt. % solids in a solvent or solvent mixture, or about 1 wt. % to 90 wt. % solids in the solvent or solvent mixture, or about 10 wt. % to 80 wt. % solids in the solvent or solvent mixture, or about 20 wt. % to 70 wt. % solids in the solvent or solvent mixture, or about 30 wt. % to 60 wt.
  • suitable solvents for mixing and coating the pressure sensitive adhesive compositions herein include aromatic, aliphatic, cycloaliphatic, and aralkyl compounds, as well as ketones, aldehydes, alcohols, or esters that are liquids at least between about 20°C to 85°C and dissolve or disperse the components of the pressure sensitive adhesive composition sufficiently to form a suitably homogeneous coating on the adhesive article at the targeted coating temperature.
  • heptane, cyclohexane, benzene, toluene, xylene, naphthalene, acetone, methyl ethyl ketone, acetaldehyde, propionaldehyde, ethyl acetate, isopropyl alcohol, butyl alcohol, and the like, and mixtures thereof, are suitable coating solvents.
  • the pressure sensitive adhesive composition of the embodiments herein is a substantially planar coated layer disposed on one or more portions of one or more major sides of a backing.
  • the thickness of the pressure sensitive adhesive layer is about 1 ⁇ to 1 mm thick, or about 10 ⁇ to 500 ⁇ thick, or about 25 ⁇ to 300 ⁇ thick, or about 25 ⁇ to 200 ⁇ thick, or about 25 ⁇ to 100 ⁇ thick.
  • the layer of pressure sensitive adhesive composition is substantially continuous.
  • the layer of pressure sensitive adhesive composition is discontinuous.
  • the layer is present as e.g., dots or stripes.
  • the discontinuous coating is present as a pattern or is randomly distributed throughout on the coated backing surface.
  • the backing included in the adhesive article of the embodiments herein is a single layered backing; in other embodiments it is a multilayered backing.
  • a single layered backing is formed from a single polymer, or a mixture of two more types of polymers, or a mixture of one or more polymers and one or more additional materials such as, for example, fillers, crosslinkers, colorants, stabilizers, or adjuvants.
  • each layer can be formed from a single polymer, or a mixture of two more types of polymers, or a mixture of one or more polymers and additional materials such as, for example, fillers, crosslinkers, colorants, stabilizers, or adjuvants.
  • a single layered backing or one or more layers of a multilayered backing are porous, microporous, perforated, or a combination thereof.
  • the relative thicknesses of the layers are not limited and are dictated in some embodiments by functionality.
  • the surface of a film is treated by flame treatment , air corona treatment, nitrogen corona treatment, or some other surface treatment to impart better adhesion of the pressure sensitive adhesive layer when coated thereon.
  • the adhesive backing has a single -molecular layer or near single-molecular layer on the surface thereof corresponding to the flame treated material.
  • a layer of primer is coated from a liquid composition to form a dried layer less than 1 ⁇ thick on the surface of the adhesive backing, or in some embodiments 1 to 10 ⁇ thick; the primer is a material that improves adhesion of the pressure sensitive adhesive layer to the adhesive backing.
  • the adhesive backing is extrusion coated or coextruded with one or more additional layers of resin to impart interlayer adhesion; such layers are often referred to as "tie layers.”
  • Tie layers are layers containing material that has acceptable interlayer adhesion to both the layer onto which it is deposited and the layer that is deposited on top of it; such tie layers provide sufficient interlayer adhesion for the selected application.
  • a tie layer is present, in some embodiments, between coextruded layers of the backing; in other embodiments, the tie layer is extruded onto an exposed surface and provides adhesion between the pressure sensitive adhesive and the backing.
  • Multilayered films are coextruded, laminated, or otherwise assembled to form a cohesive composite adhesive backing.
  • Suitable tape single layer and multilayer adhesive backings can be formed from a variety of thermoplastic polymers.
  • suitable thermoplastic polymers include polyolefins such as polyethylene, polypropylene, polybutylene, ethylene-propylene copolymers, linear low-density polyethylene, high density polyethylene, ultrahigh density polyethylene, and the like; polyvinyl chloride, polyvinyl acetate, ethylene/acrylate copolymers, ethylene/methacrylate copolymers, ethylene/vinyl acetate copolymers, acrylonitrile/butadiene/styrene copolymers, polyurethanes, polyamides, polyamides, polyesters, polycarbonates, as well as mixtures and copolymers thereof.
  • a natural material such as paper is employed to form a suitable adhesive backing; composites or mixtures of paper and one or more thermoplastics are employed in some embodiments to form an adhesive backing suitable for use with the pressure sensitive adhesives of the embodiments herein.
  • a particularly useful adhesive backing film includes ethylene -vinyl acetate copolymer.
  • the adhesive articles of the embodiments herein are useful to adhere to an adherend.
  • the adhesive article is a peel release adhesive article.
  • Peel release tapes are those that adhere to the adherend with a selected load applied to the article, for a selected period of time, and then release cleanly from the adherend by peeling the tape.
  • the adhesive backing of a peel release tape is largely inextensible, and therefore does not stretch significantly during peeling.
  • the article can exhibit a shear strength of greater than 10,000 minutes under CTH conditions (72F 50%RH) and the adherend and subjected to a load of at least 500g applied in a direction substantially parallel to the surface of the adherend.
  • Substantially parallel can include, for example, within 5 degrees of exactly parallel.
  • the article can exhibit a shear strength of greater than 15,000 minutes under CTH conditions (72F 50%RH) and the adherend and subjected to a load of at least 500g applied in a direction substantially parallel to the surface of the adherend.
  • the article can exhibit a shear strength of greater than 20,000 minutes under CTH conditions (72F 50%RH) and the adherend and subjected to a load of at least 500g applied in a direction substantially parallel to the surface of the adherend. In some embodiments, the article can exhibit a shear strength of greater than 25,000 minutes under CTH conditions (72F 50%RH) and the adherend and subjected to a load of at least 500g applied in a direction substantially parallel to the surface of the adherend. In various embodiments, these shear strengths can be achieved even when the adherend is coated with an architectural paint having VOC less than 100, 50, or even less than 5 g/L.
  • these shear strengths can be achieved even when the adherend is coated with a deep base architectural paint and/or a combination paint/primer type architectural paint. In some embodiments, the above shear strengths can be achieved with loads of at least 4.4 lbs./in 2 , 6.6 lbs./in 2 g, or 8.8 lbs./in 2 .
  • the peel release articles (and or adhesives) of the embodiments herein can release cleanly from an adherend surface when peeled at an angle of about 30° to about 180°, or about of about 60° to about 180°, about 70° to about 180°, or about 80° to about 180°, or about 90° to about 180° from the adherend surface; that is, no visible adhesive or tape residue is visible on the adherend surface after release and/or the adherend surface exhibits no visible damage.
  • the 90 degree peel strength from an architectural coating is at least 1.0 oz./ sq. inch (1.0
  • N/dm 2.5 oz./ sq. inch (2.5 N/dm), at least 5 oz./ sq. inch (5 N/dm), at least 7.5 oz./ ' sq. inch (7.5 N/dm), at least 10 oz./ sq. inch (10 N/dm), at least 12.5 oz./ sq. inch (12.5 N/dm), at least 15 oz./ sq. inch (15 N/dm), at least 17.5 oz./ sq. inch (17.5 N/dm), at least 20 oz./ sq. inch (20 N/dm), at least 22,5 oz./ sq. inch (22.5 N/dm), or at least 25 oz./ sq. inch (25 N/dm).
  • the 90 degree peel strength from an architectural coating is less than or equal to 45 oz./sq. inch (45 N/ ' dm), less than or equal to 40 oz./ sq. inch (40 N/dm), less than or equal to 37.5 oz./ sq. inch (37.5 N/dm), less than or equal to 35 oz,/ sq. tech (35 N/dm), less than or equal to 32.5 oz./ ' sq. inch (32.5 N/dm), less than or equal to 30 oz./ sq. inch (30 N/dm), less than or equal to 27.5 oz./ sq.
  • the 90 degree peel strength is in a range wherein the lower bound and the upper bound of the range can be any of the preceding numbers, wherein the upper bound is greater than the lower bound.
  • the peel release article when peeled at an angle of 170 degrees, can form a corner at the point of peel, with an effective bend radius of less than about 0.5, inches, less than about 0.25 inches, less than about 0.15 inches, less than about 0.1 inches, less than about 0.075 inches, less than about 0.05 inches, less than about 0.025 inches, less than about 0.015 inches, or less than about 0.01 inches.
  • the peel release article when peeled at an angle of 170 degrees, can form a corner at the point of peel, with an effective bend radius of greater than about 0.001 inches, greater than about 0.005 inches, greater than about 0.0075 inches, greater than about 0.01 inches, greater than about 0.015 inches, greater than about 0.02 inches, greater than about 0.05 inches, or greater than about 0.1 inches.
  • the peel release article can form a corner at the point of peel, with an effective bend radius between an upper bound and a lower bound, wherein the upper and lower bounds can include any of the amounts referenced above provided the upper bound is larger than the lower bound.
  • One useful type of adhesive backing for a peel release tape is a conformable foam backing.
  • Foam backings are particularly useful where the adhesive article will be used to adhere to an irregular surface, a textured surface, or the like. Examples of such irregular surfaces with which peel release tapes are useful include, but are not limited to, irregularly textured interior painted wall finishes and textured vinyl wallpapers. In such applications, conformable foam backings provide the user with the ability to realize greater area of surface contact between the tape and the adherend.
  • Useful foam adhesive backings for peel release suitably conform to such surfaces with hand pressure.
  • useful foam adhesive backings for peel release have a density of about 0.05 g/cm 3 to 0.25 g/cm 3 , or about 0.08 g/cm 3 to 0.22 g/cm 3 , or about 0.12 g/cm 3 to 0.20 g/cm 3 .
  • useful foam adhesive backings have a thickness of about 0.2 mm to 5 mm, or about 0.3 mm to 2 mm, or about 0.4 mm to 1 mm.
  • a foam backing includes a single layer of foam or is a multilayer foam backing.
  • multilayer foams are formed from foamed layers having the same or different properties, such as density, thickness, percent elongation, strength at break, or a combination thereof.
  • multilayer foams are formed from one or more foam layers and one or more thermoplastic film layers.
  • the one or more thermoplastic film layers are suitably formed using any of the above mentioned thermoplastic polymers, and foam and film layers are suitably assembled to form a composite adhesive backing.
  • film and foam layers are coextruded, co-molded, laminated, extrusion coated, joined under pressure, joined through an adhesive layer, joined under heat, or a combination of two or more thereof.
  • a foam layer is sandwiched between two layers of film; a pressure sensitive adhesive composition of the embodiments herein is disposed on one or more portions of one or both film layers.
  • the material used to make the foam is the same material present in the film.
  • a film layer is sandwiched between two foam layers; in some embodiments, a combination of film and foam layers form a composite layer with the ability to provide peel release of the adhesive article.
  • Useful foam adhesive backings include polyethylene vinyl acetate copolymer foams available under the VOLEXTRA® and VOLARA® series of trade designations from Voltek, Division of Sekisui America Corporation of Lawrence, MA.
  • Useful commercially available thermoplastic polymer films include, e.g., metallocene catalyzed linear low density polyethylene films available under the XMAX® series of trade designations and linear low density polyethylene films available under the MAXILENE® series of trade designations, both of which are available from Pliant Corporation (Chippewa Falls, Wis.).
  • the adhesive articles of the embodiments herein include at least one liner disposed on the exposed surface of a layer of pressure sensitive adhesive composition to protect the adhesive composition until use.
  • Liners are substantially planar films or layers having two opposing major sides defining a thickness, wherein at least one major side thereof contacts an adhesive layer of the adhesive article prior to use, and wherein the liner is removable by the user; and wherein upon removal, the liner includes substantially no adhesive.
  • suitable liners include, e.g., paper such as kraft paper, polymer films such as polyethylene, polypropylene and polyester films, and combinations thereof.
  • the liner is a release liner.
  • a release liner is a liner wherein at least one major side thereof includes a release agent layer resulting from a release treatment to form a release liner.
  • useful release agents include silicone (polydimethyl siloxane) or silicone copolymers such as silicone acrylates, silicone polyurethanes and silicone polyureas; fluorochemicals such as fluorosilicones or perfluoropolyethers; or other relatively low surface-energy compositions based on urethanes, acrylates, polyolefins, low density polyethylene, and the like, and combinations thereof.
  • Suitable release liners and methods for treating liners are described in, e.g., U.S. Patent Nos. 4,472,480; 4,980,443; and 4,736,048, all of which are incorporated herein by reference in their entirety.
  • a tape construction is formed by depositing an adhesive composition as described herein onto a liner.
  • Depositing in embodiments, can include solvent coating, coating of a liquid adhesive composition followed by curing, or extrusion coating.
  • the liner having adhesive disposed thereon is contacted to the tape backing.
  • the adhesive is laminated to the tape backing by the act of contacting, or in some embodiments is joined under pressure, joined under heat, or a combination of two or more thereof.
  • the liner then remains contacted to the adhesive until removed by a user. Upon removal of the liner, the adhesive remains contacted to the tape backing.
  • the adhesive articles herein, liners used in conjunction with the adhesive articles, or both include various markings and indicia including, lines, brand indicia, and other information.
  • the adhesive articles herein include a tab area.
  • the tab of an adhesive article is defined as a portion of at least one major side thereof that does not adhere to the intended adherend.
  • the tab of the adhesive article can exist in a variety of forms and is not particularly limited.
  • the tab is a portion of one or more major sides of the backing that is free of pressure sensitive adhesive composition.
  • the tab includes a cover layer that is adhered to and covers the pressure sensitive adhesive composition.
  • the tab is a separate component that is affixed to a portion of the tape backing.
  • the tab is created by detackifying a portion of a pressure sensitive adhesive composition residing on the tape backing, using any suitable method including applying powder such as calcium carbonate or titanium dioxide; exposure to radiation such as UV light or electron beam; or by coating a portion of an adhesive layer with varnish, ink, or another agent or combinations thereof.
  • a method of making a peel release adhesive article is included.
  • the method can include disposing a first pressure sensitive adhesive composition on at least a portion of a first side of a backing.
  • a method of using a peel release adhesive article is included.
  • the method can include contacting a peel release adhesive article with an adherend coated with an architectural paint.
  • the architectural paint can have VOC less than 5 g/L.
  • the architectural paint can be a deep base architectural paint and/or a combination paint/primer type architectural paint.
  • the article can include a backing and a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing.
  • the adhesive articles of the embodiments herein are useful as pressure sensitive adhesive tapes, that is, they are generally useful in any of the applications traditionally addressed by the use of a pressure sensitive adhesive tape.
  • Some embodiments of adhesive articles herein are characterized by good adhesion to, and reliable, clean, damage-free release from, various adherend surface normally
  • Various embodiments herein are further characterized by good adhesion to, and reliable, clean, damage-free release from, recent generations of architectural coatings over a range of expected humidity and temperature conditions. Recent generations of architectural coatings are characterized by an observed increase in measurable surface energy of the coating surface with elevated relative humidity.
  • recent generations of architectural coatings are characterized by factors including reduced volatile organic compounds (VOCs), eliminated VOCs, relatively high levels of surfactants that can associate with both the pigment and the water phase of the coating material, relatively high levels of polymers (including polymeric surfactants) that can associate with both the pigment and the water phase of the coating material, relatively high pigment content, or a combination of two or more such factors.
  • the architectural paint can have volatile organic content (VOC) of less than 250 g/L. In some embodiments, the architectural paint can have volatile organic content (VOC) of less than 100 g/L. In some embodiments, the architectural paint can have VOC of less than 50 g/L.
  • the architectural paint can have VOC less of than 5 g/L.
  • recent generations of architectural coatings are characterized by the inclusion of relatively large amounts of pigments and/or formulations that do not require a separate primer coating.
  • the architectural paint can be a deep base architectural paint and/or a combination paint/primer type architectural paint.
  • Recent generations of architectural coatings include both interior and exterior coatings intended for structures such as houses, apartments and office buildings. Recent generations of architectural coatings include trade-sales paints, decorative coatings, building paints, semi-transparent and opaque stains for wood, and DIY (do it yourself) paints. Recent generations of architectural coatings include a full commercial range of colors and finishes (high gloss, matte, and the like).
  • adhesion to, and clean, damage-free release from, recent generations of architectural coatings is achieved while the tape is subjected to a load hung from the tape while the tape is adhered to a vertical adherend surface.
  • the load is between about 1 g and 1 kg per cm 2 of tape surface adhered to the vertically situated adherend.
  • the load is a static load hanging substantially vertically.
  • adhesion to, and clean, damage-free release from, recent generations of architectural coatings while under load is further accomplished at relative humidities of 0% to 100%, including moderate humidity, defined as humidity of about 50%, and high humidity, defined as humidity of 70% or greater, further at temperatures between about 20°C and 40°C.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful in a variety of applications, including mounting applications on surfaces such as painted wallboard, plaster, concrete, glass, ceramic, fiberglass, metal or plastic, wall hangings, organizers, holders, baskets, containers, decorations, e.g., holiday decorations, calendars, posters, dispensers, wire clips, body side molding on vehicles, carrying handles, signage applications, e.g., road signs, vehicle markings, transportation markings, and reflective sheeting.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for joining and assembly applications including, for example, adhering two or more containers, such as plastic or cardboard boxes, for later separation or to position the containers for further permanent separation.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for cushioning and sound deadening applications including, for example, cushioning materials for placement beneath objects, sound insulative sheet materials, and combinations thereof.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for closure applications including, for example, container closures such as closures for comestible containers, diaper closures, and surgical drape closures.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for vibration damping applications.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for sealing applications, for example for use in sealing gaskets for liquids, vapors, and dust.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for thermal insulation applications.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for labeling applications, for example removable labels such as notes, signage, price tags, and identification labels on containers.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for medical applications, for example bandages, wound care, or medical device labels such as in hospital settings.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for fastening applications, that is, fastening one object, for example an electrical cable, to another object, for example a desk or a book shelf.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for securing applications, for example fastening one or more components of a locking mechanism, such as a child safety lock, to a cabinet, electrical outlet, or toilet lid assembly.
  • a locking mechanism such as a child safety lock
  • compositions herein or the adhesive articles of the embodiments herein are useful in tamper-indicating applications.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for wire and cord organizers, holders, and clips.
  • the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are incorporated into larger articles or assemblies such as abrasive articles, polishing articles, pavement marking articles, traffic control articles, carpet and rug assemblies, automotive assemblies, medical device articles and assemblies, and the like; in some such embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are sacrificially - that is, temporarily - affixed to the article or assembly; in other embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are incorporated for the entirety of the use of the article or assembly.
  • the adhesive articles herein are provided in any useful form generally known in the art as useful for pressure sensitive adhesive tapes.
  • Such forms include, without limitation, sheets, such as perforated sheets, rolls, discs, stacks, tablets, and combinations thereof.
  • the adhesive articles of the embodiments herein are provided in suitable packaging including, without limitation, dispensers, bags, blister packs, boxes, and cartons.
  • kits include, in addition to the adhesive or adhesive article, one or more kit elements including, for example, hooks, connector systems, combinations thereof, and the like.
  • kit elements are adapted for use with the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein.
  • a fastener can be included.
  • Exemplary fasteners can include, but are not limited to, a hook and loop type fastener, dual lock fastener, interlocking fastener, microrails, a magnet, or the like.
  • a hook is adapted to receive an adhesive article of the embodiments herein on one side thereof; in some such embodiments, the adhesive article includes a pressure sensitive adhesive composition on both major sides thereof.
  • the hook may be affixed to a wall or some other adherend such that the adhesive article is sandwiched between, and provides adhesion to, both the hook and the adherend.
  • the pressure sensitive adhesive compositions herein and related articles can be easily and firmly adhered to an adherend and later removed cleanly and without damaging the adherend surface.
  • pressure sensitive adhesive compositions herein and related articles can advantageously remain firmly adhered under reasonably anticipated conditions of temperature and humidity. It is an advantage of the embodiments herein that such articles can apply a load of between 1 g/cm 2 and 1 kg/cm 2 to the adhesive/adherend interface and remain firmly adhered under all reasonably anticipated conditions of temperature and humidity. Further, in accordance with various embodiments, when such articles are later removed, upon demand, they can be cleanly removed by peeling without damaging the adherend surface.
  • the articles including pressure sensitive adhesive compositions herein can be removed from an adherend surface coated with an architectural paint such that less than 10% of the adherend surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed as observed visually with the unaided eye. In some embodiments, less than 5% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed. In some embodiments, less than 2% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed. In some embodiments, less than 1% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed. In some embodiments, substantially none of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed.
  • the articles including pressure sensitive adhesive compositions herein can be removed from an adherend surface coated with an architectural paint such that less than 10% of the adherend surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue from the pressure sensitive adhesive composition as observed visually with the unaided eye. In some embodiments, less than 5% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue. In some embodiments, less than 2% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue. In some embodiments, less than 1% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue. In some
  • substantially none of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue.
  • pressure sensitive adhesive compositions herein can exhibit stability for a period of time. Stability can include the substantial lack of detrimental changes resulting from oxidation reactions, including one or more of color changes, changes in molecular weight of polymeric components, rheological changes, changes in tack, and changes in release properties. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 2 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 4 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 6 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 8 weeks.
  • pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 10 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 12 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 18 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 24 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 36 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 48 weeks.
  • the pressure sensitive adhesive compositions herein and adhesive articles of the embodiments herein are suitably applied to an adherend using any suitable method.
  • One example of a useful method includes contacting the surface of the adherend with a first major side of an adhesive article, wherein said first major side includes a layer of a pressure sensitive adhesive composition of the embodiments herein; applying finger pressure or some other static or dynamic pressure along the length of the tape or article.
  • the embodiments herein are susceptible to various modifications and alternative forms, specifics thereof have been shown by way of examples as described below, and are described in detail above. It should be understood, however, that the embodiments herein are not limited to the particular embodiments described or exemplified. On the contrary, the intention is to cover modifications, equivalents, and alternatives falling within the spirit and scope of the embodiments herein.
  • the invention suitably comprises, consists essentially of, or consists of the elements described herein and claimed according to the claims. Additionally each and every embodiment of the invention, as described here, is intended to be used either alone or in combination with any other embodiment described herein as well as modifications, equivalents, and alternatives thereof falling within the spirit and scope of the invention.
  • Pressure sensitive adhesive compositions were prepared by adding all indicated components to glass jars in the indicated proportions. The jars were sealed and the contents thoroughly mixed by placing the jars on a roller at about 2-6 rpm for at least 24 h prior to coating.
  • Pressure sensitive adhesive compositions were knife-coated onto a paper liner web having a silicone release surface.
  • the paper liner web speed was 2.75 meter/min. After coating, the web was passed through an oven 1 1 meter long (residence time 4 minutes total) having three temperature zones. The temperature in zone 1 (2.75 meter) was 57° C; temperature in zone 2 (2.75 meter) was 71° C;
  • zone 3 (about 5.5 meter) was 82° C. Transfer adhesives were then stored at ambient conditions.
  • the transfer adhesives were then laminated to film-foam-film composites and the desired size and geometry was die cut.
  • the test adhesive composition was adhered to the 1 st side of a composite film-foam-film construction (31 mil 6 lb. foam with 1.8 mil polyethylene film on both sides of the foam).
  • the second side of the composite foam had a 2 nd non-peelable adhesive adhered along eth entire width and length of the test sample.
  • Either a dual lock mechanical fastener backing was adhered to the second side for peel adhesion testing, or a metalized PET film was adhered for shear testing.
  • Samples of the adhesive coated film-foam-film composites were die cut intol" wide x 5" long strips (peel testing) or 1 ⁇ 2 in by 1 ⁇ 2 in squares (shear testing).
  • Drywall panels obtained from Materials Company, Metzger Building, St. Paul, MN were painted with Behr PREMIUM PLUS ULTRA® Primer and Paint 2 in 1 Flat Egyptian Nile (FEN) ("Behr FEN PPU” or “FEN”) obtained from Behr Process Corporation of Santa Ana, CA) or Sherwin-Williams DURATION®, Interior Acrylic Latex Ben Bone White Paint (("SW Ben Bone” or “Ben Bone”) obtained from the Sherwin-Williams Company of Cleveland, OH).
  • FEN Flat Egyptian Nile
  • Behr FEN PPU or "FEN”
  • Sherwin-Williams DURATION® Interior Acrylic Latex Ben Bone White Paint
  • Panels of sheet glass 2"x2" were used for shear testing.
  • Panels of wood (1/4" x 6"xl2", Baltic birch obtained from Mailand Wood Product) were also painted with Behr PREMIUM PLUS ULTRA® Primer and Paint 2 in 1 Flat Egyptian Nile (FEN) ("Behr FEN PPU” or “FEN”) obtained from Behr Process Corporation of Santa Ana, CA) or Sherwin-Williams DURATION®, Interior Acrylic Latex Ben Bone White Paint (("SW Ben Bone” or "Ben Bone”) obtained from the Sherwin-Williams Company of Cleveland, OH).
  • FEN Flat Egyptian Nile
  • Behr FEN PPU or "FEN”
  • Sherwin-Williams DURATION® Interior Acrylic Latex Ben Bone White Paint
  • Procedure for painting a first coat of paint was applied to a panel by paint roller, followed by air drying for 24 hours at ambient conditions. A second coat of paint was applied and dried at ambient conditions for 24 hours. The panel was placed in a forced air oven set to 50°C for 7 days. Then the panel was then stored at ambient conditions until use. Test Procedures
  • the peel adhesion strength and removability were evaluated by the following method. Test strips (composite film- foam-film as described above) were applied to adherends by rolling down with a 15 lb. roller. Adhered samples were aged at 72° F., 50% relative humidity for 1, 7, 14, or 28 days before testing. The strips were peeled from the panel using an lnstron universal testing machine with a crosshead speed of 12 in/min. The peel force was measured and the panels were observed to see if visible adhesive residue remained on the panel.
  • Shear strength was determined according to the ASTM D-3654 method. Test squares (composite film-foam-film as described above) were applied to adherends and a 5/8"wide by approximately 3" long metaiized PET film was attached to the opposing (non-peelable) adhesive. The metallized PET was doubled back on itself and stapled. The samples were subsequently rolled down with two passes using a 15 lb. roller. The samples were mounted in a vertical position and allowed to dwell for 60 min at controlled temperature and humidity conditions (72°F 50% relative humidity, unless otherwise specified) before attaching a 500 gram load to the adhesive. Samples were hung until failure or until 25,000 minutes had elapsed (note that 10,000 minutes is the ASTM time limit).
  • compositions were then evaluated for peel adhesion strength on various adherends.
  • the data are presented in Tables 3-4.
  • the data are also shown in FIGS. 2, 5 and 9.
  • compositions were then evaluated for shear strength according to the procedure described above.
  • the data are presented in Table 5.
  • the data are also shown in FIGS. 3-4 and 6-8.
  • compositions were formed according to the procedure outlined above. Composition components are shown in Table 6. The rheological properties (Tg, and G' at 25C) were evaluated for these same compositions and the results are shown in Table 7 below.
  • compositions also included Irganox 1520 antioxidant at a weight percent of 1.0 added on top of total solids excluding AO contribution.

Abstract

Embodiments herein are related to peel release pressure sensitive adhesive compositions and articles. In an embodiment, a peel release adhesive article is included. The article can include a backing and a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing. The first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers; and a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5. In an embodiment, a peel release adhesive composition is included. In an embodiment, a method of making a peel release adhesive article is included. In an embodiment, a method of using a peel release adhesive article is included. Other embodiments are included herein.

Description

PEEL RELEASE PRESSURE SENSITIVE ADHESIVE
COMPOSITIONS AND ARTICLES
Background
Architectural coatings are used on the interior and exterior of structures such as houses, apartments and office buildings. Other terms for architectural coatings are trade-sales paints, decorative coatings, building paints, and DIY (do it yourself) paints. Architectural coatings can also include semi- transparent and opaque stains for wood.
To satisfy the decorative and functional needs of their users, paints for home and commercial construction are formulated in a wide range of appearances, from flat or matte to shiny high-gloss with ranges of eggshell and semi-gloss in between. Exterior architectural coatings and wood stains must be formulated to withstand the rigors of wind, rain, and direct sunlight. Interior paints are generally used in a more benign environment, but one where surface flaws are more readily noticed, and where touch-up and washability are important.
Architectural coating formulations typically include pigments, polymers, wetting agents, dispersants, solvents and numerous other additives.
Frequently, there is a desire to place objects on the surface of a wall or other structural element that is coated with an architectural coating. For example, decorative objects (pictures, posters, and the like) and utilitarian objects (calendars, clocks, attachment hooks, and the like) are commonly placed on the surface of a structural element that is coated with an architectural coating. In some cases, these objects can be affixed to a surface using a mechanical element such as a nail, a tack, a screw or the like. In other cases, an adhesive composition may be used to affix these objects. One exemplary method of hanging decorative objects to a wall or vertical surface involves using 3M COMMAND™ products.
Regardless, being able to affix the object and have it stay in place on the structural element is a common expectation of end users.
Summary
Embodiments herein are related to peel release pressure sensitive adhesive compositions and articles. In an embodiment, a peel release adhesive article is included. The article can include a backing and a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing. The first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers and a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5. The first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of about 400,000 Pa or less at 25° C, as determined by dynamic mechanical analysis.
In an embodiment, a peel release adhesive composition is included. The peel release adhesive composition can include one or more hydrocarbon block copolymers and a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5. The peel release adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of about 400,000 Pa or less at 25° C, as determined by dynamic mechanical analysis.
In an embodiment, a method of making a peel release adhesive article is included. The method can include disposing a first pressure sensitive adhesive composition on at least a portion of a first side of a backing. The first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers; and a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5. The first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of about 400,000 Pa or less at 25° C, as determined by dynamic mechanical analysis.
In an embodiment, a method of using a peel release adhesive article is included. The method can include contacting a peel release adhesive article with an adherend coated with an architectural paint. In some embodiments the architectural paint can be one having VOC less than 5 g/L. The article can include a backing and a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing. The first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers and a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5. The first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of about 400,000 Pa or less at 25° C, as determined by dynamic mechanical analysis.
In an embodiment, a peel release adhesive is included. The peel release adhesive including a first pressure sensitive adhesive composition. The first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers, a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5. The first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of about 100,000 Pa to about 1,500,000 Pa or about 400,000 Pa to about 1,200,000 Pa at 25°C as determined by dynamic mechanical analysis.
In an embodiment, a peel release adhesive article is included. The peel release adhesive article can include a backing and a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing. The first pressure sensitive adhesive composition can include one or more hydrocarbon block copolymers, a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5. The first pressure sensitive adhesive composition can have a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of about 100,000 Pa to about 1,500,000 Pa or about 400,000 Pa to about 1,200,000 Pa at 25°C as determined by dynamic mechanical analysis.
This summary is an overview of some of the teachings of the present application and is not intended to be an exclusive or exhaustive treatment of the present subject matter. Further details are found in the detailed description and appended claims. Other aspects will be apparent to persons skilled in the art upon reading and understanding the following detailed description and viewing the drawings that form a part thereof, each of which is not to be taken in a limiting sense. The scope of the present invention is defined by the appended claims and their legal equivalents.
Brief Description of the Drawings
Embodiments may be more completely understood in connection with the following drawings, in which:
FIG. 1 is a schematic cross-sectional view of an adhesive article in accordance with various embodiments herein.
FIG. 2 is a bar graph showing the 90 degree peel force for various compositions herein.
FIG. 3 is a bar graph showing the results of shear testing for various compositions herein.
FIG. 4 is a bar graph showing the results of shear testing for various compositions herein.
FIG. 5 is a bar graph showing the 90 degree peel force for various compositions herein.
FIG. 6 is a bar graph showing the results of shear testing for various compositions herein.
FIG. 7 is a bar graph showing the results of shear testing for various compositions herein.
FIG. 8 is a bar graph showing the results of shear testing for various compositions herein.
FIG. 9 is a bar graph showing the 90 degree peel force for various compositions herein.
FIG. 10 is a bar graph showing the shear hang time for various compositions herein.
FIG. 1 1 is a bar graph showing the shear hang time for various compositions herein.
FIG. 12 is a bar graph showing the 90° peel force for various compositions herein.
While embodiments herein susceptible to various modifications and alternative forms, specifics thereof have been shown by way of example and drawings, and will be described in detail. It should be understood, however, that the embodiments are not limited to the particular embodiments described. On the contrary, the intention is to cover modifications, equivalents, and alternatives falling within the spirit and scope of that described herein. Detailed Description
The formulations of architectural coatings have changed in recent years for various purposes including, in some cases, to reduce or eliminate volatile organic compounds (VOCs) and make the coatings deliverable via a water-based vehicle. In addition, recent fashion trends in architectural coatings have shifted toward more saturated color palettes, which in turn require higher pigment content and thus more dispersion stabilizers as part of the formulations. An example of this includes deep base paints formulated for more saturated colors. In some instances, deep base paints have more than 2 ounces of pigment per quart. In some instances, deep base paints have more than 2.5 ounces of pigment per quart. In some instances, deep base paints have more than 2.1 or 2.2 or 2.3 or 2.4 or 2.5 or 2.6 or 2.7 or 2.8 or 2.9 or 3.0 ounces of pigment per quart. Also, modern architectural coatings have changed, in some cases, to accommodate formulations wherein the need for a separate primer layer is eliminated such as in the case of paint and primer-in-one coatings (or "combination paint/primers"). Adequate adherence to these deep base and/or combination paint/primer paints is often either challenging or not achievable with existing adhesives/products.
As a result of these recent formulation changes, finding adhesive compositions that perform satisfactorily and maintain consistent adhesion across a wide array of substrates including both recent architectural coatings and more traditional architectural coatings has proven to be enormously
challenging.
Pressure sensitive adhesive compositions disposed on tape or other backings - that is, pressure sensitive adhesive tapes - have utility in bonding to architectural coatings for numerous applications. One uniquely challenging application of pressure sensitive adhesive tapes is the field of peel release products and adhesives. The term "peel release" (or peelable) refers to the property of being removable by peeling. Peel strength is a measure of adhesive bond strength, and can defined by various measurements, such as the average load required to part two bonded materials per 25 mm separation, or the average load per unit width of bond line required to part two bonded materials where the angle of separation is 90 degrees and at a particular separation rate (see, e.g., ASTM D-6862 modified to operate with a 12 inch per minute separation rate). Peel release applications are where a product is designed to firmly adhere to an article yet remove cleanly when peeled away from the architectural surface. The clean removal aspect is so that the article (adherend) and any coatings thereon is not damaged when removing the peel release product or adhesive and/or so that a tacky and/or unsightly residue is not left behind on the surface after removal of the peel release product or adhesive. During the process of peel release removal, the adhesive layer must remain adhered to the tape backing, but must release from the surface (adherend).
Embodiments herein include peel release pressure sensitive adhesive compositions and peel release adhesive articles made using the same that can perform satisfactorily with regard to new generations of architectural paints and coatings. Specifically, it has been found that terpene phenolic polar tackifiers with specific attributes (as described in greater detail below) can be used to form adhesive compositions (and articles made using the same) that provide a strong bond to modern architectural paints while still providing a sufficient level of tack and allowing for clean release. This finding is remarkable because other polar tackifiers have proven to be unsuitable.
It has been unexpectedly found that peel release pressure sensitive adhesive compositions having relatively high storage modulus values in accordance with some embodiments herein can advantageously provide desirably fast initial bond formation, remarkably high shear strength and yet still allow for desirably low peel release values. In particular, some embodiments can provide for damage free peel release on challenging substrates such as painted drywall. In some embodiments, pressure sensitive adhesive compositions are included exhibiting a relatively high storage modulus and including a relatively high proportion of styrene butadiene styrene (SBS) block copolymer.
Various embodiments will now be described in detail, wherein like reference numerals represent like parts and assemblies throughout the several views. Reference to various embodiments does not limit the scope of the claims attached hereto. Additionally, any examples set forth in this specification are not intended to be limiting and merely set forth some of the many possible embodiments for the appended claims.
As used herein, the term "adhesive article" means an article having a pressure sensitive adhesive disposed on at least a portion thereof. An article is regularly or irregularly shaped, and has at least a portion thereof suitably situated for disposal of a pressure sensitive adhesive thereon. In some embodiments, "suitably situated for disposal of a pressure sensitive adhesive thereon" means substantially planar. In some embodiments, the adhesive article is attached to or includes an attachment means such as a hook or other device capable of holding or affixing an item (e.g., a decorative item such as, for example, a picture, artwork, or photo) to a wall or vertical surface.
As used herein, the term "tape", "adhesive tape", "pressure sensitive adhesive tape" or "tape article" means an adhesive article wherein the article is a tape backing.
As used herein, the term "backing" or "backing layer" means a backing such as a tape backing or an article such as a mechanical fastener, or a combination of a foam layer and a fastener including, but not limited to, a hook and loop type fastener, dual lock fastener, interlocking fastener, microrails, magnet, or the like.
As used herein, the term "tape backing" means a substantially planar film, layer, composite, or article having two opposing major sides defining a thickness. In some embodiments, the backing includes a film having a thickness of about 1 μηι to 1 cm, or about 10 μηι to 5 mm, or about 25 μηι to 1 mm, or an intermediate range such as 1 μηι to 25 μηι, or 10 μηι to 1 mm, and the like. In some embodiments, the backing includes a foam layer having a thickness of about 50 μηι to 1 cm, or about 100 μηι to 5 mm, or about 250 μηι to 2 mm, or about 500 μηι to 1 mm, or any intermediate range of thickness, such as 100 μηι to 500 μηι, 250 μηι to 1 mm, and the like. As used herein, the term "foam", "foam layer" or "foam backing" means a tape backing including a solidified thermoplastic polymer, the backing having an amount of gas bubbles entrapped therein. Backings herein can also include conformable clear materials and composites such as film-foam-film composites.
As used herein, the term "layer" means a substantially planar film, sheet, or coating that is rigid or flexible, elastic or inelastic. In some embodiments, a first layer may be contiguous to one or more layers contacting one or both major sides thereof and substantially bonded thereto by coextrusion, extrusion coating, solvent coating, or lamination, and the like to form a multilayer construction. In some embodiments, a second layer is formed from a portion of a first layer by chemical alteration of the surface of the first layer.
As used herein, the term "tackifier" means a material that is part of a pressure sensitive adhesive as a rheological modifier to increase glass transition temperature, decrease modulus, increase tack, or a combination of two or more of these.
As used herein, the term "acid number" means the number of mg of potassium hydroxide (KOH) required to neutralize the acidic functionality present in 1 g of a tackifier compound.
As used herein, the term "hydroxyl number" means the number of mg KOH equivalent to the hydroxyl functionality present in 1 g of a tackifier compound.
As used herein, the term "adherend" means the surface to which an adhesive article is adhered by contacting the surface with a pressure sensitive adhesive disposed on the adhesive article.
As used herein, the term "about" modifying, for example, the quantity of an ingredient in a composition, concentration, volume, process temperature, process time, yield, flow rate, pressure, and like values, and ranges thereof, employed in describing the embodiments of the disclosure, refers to variation in the numerical quantity that can occur, for example, through typical measuring and handling procedures used for making compounds, compositions, concentrates or use formulations; through inadvertent error in these procedures; through differences in the manufacture, source, or purity of starting materials or ingredients used to carry out the methods, and like proximate considerations. The term "about" also encompasses amounts that differ due to aging of a formulation with a particular initial concentration or mixture, and amounts that differ due to mixing or processing a formulation with a particular initial concentration or mixture. Where modified by the term "about" the claims appended hereto include equivalents to these quantities.
As used herein, the term "substantially free" with regard to a specified compound or material refers to a composition that may be free of that compound or material entirely, or may have a trace amount of that compound or material present, such as through unintended contamination or incomplete purification. A composition that has "substantially only" a provided list of components may consist of only those components, or have a trace amount of some other component present, or have one or more additional components that do not materially affect the properties of the composition. And a
"substantially planar" surface may have minor defects, or embossed features that do not materially affect the overall planarity of the film. Polar Tackifiers
In various embodiments, the adhesive compositions include a polar tackifier. The polar tackifier can exhibit heteroatom based polarity. In some embodiments the polar tackifier includes a phenolic moiety and is characterized by a hydroxyl value of between 20 and 130, in some cases between 20 and
90, in some cases between 40 and 80, in some case between 50 and 70, and in some cases between 55 and 65. The polar tackifier including a phenolic moiety can have an acid number of less than 0.5, in some cases less than 0.25, and in some cases about 0.
The phenolic moiety is an aromatic moiety having at least one hydroxyl group covalently bonded directly thereto; the simplest phenolic moiety is derived from the compound phenol (hydroxybenzene). In some embodiments, the phenolic moiety includes two or more aromatic rings bonded or fused together, either directly or through a linking group. In some embodiments the phenolic moiety has two or more hydroxyl groups bonded thereto. In some embodiments one or more additional substituents, such as alkyl groups, are present on the phenolic moiety. Blends of phenolic compounds are also suitably employed in the reactions leading to the terpene phenolic tackifiers useful in the pressure sensitive adhesives described herein.
Phenolic compounds include polyhydroxylated benzenes. Useful polyhydroxylated benzene compounds include dihydroxybenzenes and trihydroxybenzenes. Dihydroxybenzene compounds useful in reactions herein can include, in embodiments, hydroquinone (1,4-dihydroxybenzene), catechol (1,2- dihydroxybenzene), and resorcinol (1,3 -dihydroxybenzene). Trihydroxybenzene compounds useful in reactions herein can include, in embodiments, phloroglucinol (1,3,5-trihydroxybenzene),
hydroxyhydroquinone (1,2,4-trihydroxybenzene), and pyrogallol (1,2,3-benzenetriol). In some embodiments, polyhydroxylated adducts of naphthalene are useful in the reactions herein; examples of such compounds include, in embodiments, 1,2-dihydroxynaphthalene, 1,3-dihydroxynaphthalene, 1,6- dihydroxynaphthalene, 2,3-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, and the like.
In some embodiments, hydroxylated and polyhydroxylated anthracene, phenanthrene, azulene, and the like are suitably employed in the reactions that form one or more terpene phenolics useful as tackifiers in the pressure sensitive adhesives herein. Bisphenols, such as bisphenol A and other compounds having non- fused multiple aromatic rings bonded via a linking group are also useful; it is not necessary for each aromatic ring to have a hydroxyl group as long as at least one aromatic ring has at least one hydroxyl group present bonded directly thereto.
Additionally, dimers, trimers, and oligomers of phenolic compounds and blends thereof are suitably employed in the reactions that form one or more terpene phenolics useful as tackifiers in the pressure sensitive adhesives herein. Such compounds include, for example, dimerized or oligomerized phenolic compounds formed via condensation with an aldehyde to result in methylene or methylol ether linking groups. Such compounds are widely used in the industry as precursors or prepolymers for phenol- formaldehyde resins. In some embodiments, both novalac and resole type precursors can be useful; however, in some such embodiments novalac precursors are preferred. In some embodiments the phenolic compound, or a blend of phenolic compounds, are pre-condensed or oligomerized. In somewhat more detail, a phenolic compound, or a combination of two or more phenolic compounds are combined with an amount of an aldehyde that is selected to provide the desired level of oligomerization, and an acidic or basic catalyst employed under conditions of mild heat, for example between 50° C and 100° C, to obtain the condensation products thereof. The oligomers thus formed have multiple reaction sites that are useful in subsequent steps in the formation of the tackifiers useful in the adhesive compositions herein, as will be readily recognized by one of skill. In some embodiments, suitable phenolic oligomers include naturally occurring oligomeric structures, such as tannic acid, humic acid, fulvic acid, and Quebracho extracts.
In some embodiments one or more additional substituents are present on one or more rings of the phenolic compounds. For example one or more alkyl, ether, halogen, amino, amido, imino, carbonyl, or other substituents, or a combination of two or more thereof, may be present as substituents bonded to the aromatic ring(s) of the phenolic compounds, or present as a substituent on an alkyl or alkenyl group bonded to the aromatic ring(s) of the phenolic compounds. In many embodiments, however, the one or more additional substituents substantially exclude or completely exclude acidic or potentially acidic moieties. In some embodiments, tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.5. In some embodiments, tackifiers used in the pressure sensitive adhesives herein are characterized by an acid number of less than about 0.4. In some embodiments, tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.3. In some embodiments, tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.25. In some embodiments, tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.2. In some embodiments, tackifiers used in the pressure sensitive adhesives are characterized by an acid number of less than about 0.1. In some embodiments, tackifiers used in the pressure sensitive adhesives herein are characterized by an acid number of about 0.
In some embodiments, carboxylate, sulfonate, phosphonate, and other groups are excluded from the group of additional substituents that may be present in any moiety bonded to the tackifiers useful in the pressure sensitive adhesives herein. Examples of suitable phenolic compounds having one or more additional substituents present thereon include various isomers of hydroxytoluene, orcinol (3,5- dihydroxytoluene) and 2,5-dimethyl resorcinol.
In some embodiments, phenolic compounds having more than one hydroxyl group, more than one aromatic group, and one or more additional substituents are suitably employed in the reactions that form one or more tackifiers that are useful in the pressure sensitive adhesives herein. Some examples of such compounds include 4,4'-((lE)-l-penten-4-yne- l,5-diyl)biscatechol, quercetin (2-(3,4-dihydroxyphenyl)- 3,5,7-trihydroxychromen-4-one), myricetin (3,5,7-trihydroxy-2-(3,4,5-trihydroxyphenyl)chromen-4-one), theaflavin (1 ,8-bis(3-alpha,5,7-trihydroxy-2-alpha-chromanyl)-5H-benzocyclohepten-5-one) and gossypol (7-(8-formyl- l ,6,7-trihydroxy-3-methyl-5-propan-2-ylnaphthalen-2-yl)-2,3,8-trihydroxy-6-methyl-4- propan-2-ylnaphthalene- 1 -carbaldehyde).
Blends of two or more of any of the phenolic compounds described herein are useful in various embodiments to form the tackifiers useful in the pressure sensitive adhesive compositions herein. The use of any of the above alone or in combination is not particularly limited; rather, the selection and use thereof is suitably adjusted to result in the desired end product useful in one or more adhesive
compositions described herein or others that will be envisioned by one of skill.
The phenolic compounds as described above can be reacted with alkenyl compounds having at least 10 carbons, and no acidic moieties, to form the polar tackifiers useful in the adhesive compositions herein. The alkenyl compounds can be linear, branched, cyclic, or a combination thereof, and contain one or more unsaturated moieties that are reactive with a phenolic compound when catalyzed by an acid. One class of such alkenyl compounds is the terpenes. Terpenes are a class of hydrocarbons occurring widely in plants and animals, although synthetic versions are both available and useful herein. Empirically the terpenes are dimers, trimers, and higher oligomers of isoprene, or 2-methyl- l ,3-butadiene. Isoprene has the formula CH2=C(CH3)-CH=CH2, or (CsHs); terpene compounds have the formula (CsH8)n where n is 2 or more. Terpenes can include one or more cyclic moieties. Terpenes are generally referred to in accordance with the number of isoprene units in the molecule: monoterpenes (CioHie) contain two isoprene units; sesquiterpenes (C15H24), three; diterpenes (C20H32), four; triterpenes (C30H48), six; and tetraterpenes (C40H64), eight. Monoterpenes, sesquiterpenes, and diterpenes are abundant in the essential oils of plants. Monoterpenes include a-pinene, its isomers β-pinene and γ-pinene, linalool, myrcene, limonene, carene, and camphene. Turpentine contains several monoterpenes. Sesquiterpenes include caryophyllene, zingiberene, humulene, cadinene, longifolene, cedr-8-ene, and farnesene. Diterpenes include ferruginol, cafestol, cembrene, sclarene, steviol, and taxadiene. Vitamin A is a diterpene derivative, as are the rosin acids. The triterpene squalene, obtainable from shark-liver oil, may be converted to cholesterol and many other steroids. The carotenes (α, β, γ, δ, ε, and ζ isomers, among others) are the best known tetraterpenes.
Terpene compounds are reacted with phenolic compounds to result in terpene phenolic tackifiers useful in the adhesive compositions herein. For the purposes of this disclosure, terpene phenolic tackifiers, or terpene phenolics, have at least one aromatic group bearing at least one hydroxyl group bound directly to the aromatic group; and at least one branched alkyl or alkenyl group bonded directly to an aromatic group. In some embodiments, the branched alkyl or alkenyl group is derived from an oligomer of isoprene. In some embodiments, the terpene phenolic has a single aromatic group having one or more hydroxyl groups and one or more branched alkyl or alkenyl group bonded directly thereto. In other embodiments, the terpene phenolic has more than one aromatic group having one or more hydroxyl groups and one or more branched alkyl or alkenyl group bonded directly to one or more aromatic groups.
Conventional methods are employed to make the terpene phenolic tackifiers useful in the adhesive compositions herein. Some representative methods that are useful to form terpene phenolic tackifiers include those described in US Patent Nos. 3,347,935; 3,692,844; 3,976,606; 5,457, 175; and 6,160,083; and EP 1504074. In some embodiments, the terpene phenolic tackifiers are 1 : 1 addition products of phenolic compounds with terpene compounds. In some such embodiments, the reaction is catalyzed by acidic or acid-forming catalysts. Using limonene and phenol as exemplary reagents for illustrative purposes only, the reaction proceeds via path a or path b below, typically resulting in a
Figure imgf000012_0001
B C
Compound A is an aromatic ether, while compounds B and C are modified phenolics. In many embodiments reaction path b favors formation of product C over B. Only reaction path b results in residual hydroxyl functionality. The degree of selectivity of reaction path a over reaction path b, and thus the degree of hydroxyl functionality of the final product, is one factor that determines the utility of the terpene phenolic tackifiers that are useful in the adhesive compositions herein. It is important to note that a mixture of A, B, and C type products in a tackifier is acceptable: it is the total hydroxyl content of the tackifier, measured and expressed as the hydroxyl number, that is important for the tackifiers useful in the adhesive compositions herein. Measurement of hydroxyl number is discussed below.
In the reaction scheme pictured above, it is important to note that in some embodiments the reaction does not yield only the 1 : 1 addition reaction products as pictured. In some embodiments, two or more terpenes react with one phenolic compound. In other embodiments, two or more phenolic compounds react with one terpene. In embodiments where the phenolic compound has more than one site available for reaction with a terpene compound (in the case of phenol itself, there are 3 potential reactive sites), or where the terpene has more than one site available for reaction with a phenolic compound, X:Y phenolic compound : terpene compound reaction products can arise. For example, in embodiments 3: 1, 2: 1, 1 :2, 1 :3, or other reaction product ratios arise. This is particularly true where oligomeric phenolic compounds having multiple aromatic hydroxyls are employed as the phenolic compound starting material. In such embodiments, the relative amounts of 1 : 1 , 1 :2, or other reaction products present in a reaction mixture, or in a blend formed after the reaction, may be expressed as an average phenolic:terpene reaction product ratio such as e.g. 1 : 1.5,1.7: 1, 1 : 1.02, and the like. For the purposes of the terpene phenolic tackifiers useful in the adhesive compositions herein, such ratios are not particularly limited. In some embodiments, the average phenolic:terpene reaction product ratio is between about 2: 1 and 1 :2, or between about 1.5: 1 and 1 : 1.5.
In some embodiments, terpene phenolics useful in the adhesive compositions have average molecular weights of about 200 g/mol to 3000 g/mol, or about 200 g/mol to 1600 g/mol, or about 250 g/mol to 1500 g/mol, or about 300 g/mol to 1000 g/mol, or about 300 g/mol to 800 g/mol, or about 400 g/mol to 800 g/mol, or about 500 g/mol to 700 g/mol. In some embodiments, terpene phenolics useful in the adhesive compositions have a polydispersity of about 1 to 3, or about 1 to 2, or about 1 to 1.5. In some embodiments, terpene phenolics useful in the adhesive compositions herein can have glass transition temperatures of about 40°C to 140°C, or about 50°C to 140°C. In some embodiments, terpene phenolics useful in the adhesive compositions herein have softening points of about 80°C to 200°C, about 80°C to 150°C, or about 90°C to 130°C, or about 100°C to 120°C, or about 105°C to 160°C, or about 105°C to 125°C, or about 1 10°C to 120°C, or about 125°C to about 140°C.
In various embodiments, terpene phenolic tackifiers that are useful in the adhesive compositions herein include those with an acid number that is very low. By way of example, in some embodiments terpene phenolic tackifiers used herein can have an acid number of less than about 0.5. In some embodiments terpene phenolic tackifiers used herein can have an acid number of less than about 0.25. In some embodiments terpene phenolic tackifiers used herein can have an acid number of less than about 0.1. In some embodiments terpene phenolic tackifiers used herein can have an acid number of about 0. Acid number is the number of mg of potassium hydroxide (KOH) required to neutralize the acid functionality in a 1 g aliquot of the tackifier compound. Various methods are employed by the skilled practitioner to determine acid number. In one typical procedure, a known amount of the tackifier is dissolved in organic solvent is titrated with a solution of KOH of known concentration, employing phenolphthalein as a color indicator. Other acid number tests include ASTM D 974 and ASTM D664. Included in the definition of "about 0" is an acid number that is very close to 0, such as 0.05, in order to account for minimal amounts of impurities or error in the testing measurements.
The terpene phenolic tackifiers can have a hydroxyl number between about 0 (such as for a nearly pure Compound A aromatic ether type reaction product shown above) and 220. In embodiments, terpene phenolic tackifiers that are useful in the adhesive compositions herein include those with a hydroxyl number in the range of about 20 to 130, or about 20 to 90, or about 30 to 80, or about 40 to 80, or about 50 to 70 or about 55 to 65. The hydroxyl number is defined as the number of mg KOH corresponding to the hydroxyl functionality in a 1 g aliquot of the tackifier compound. Various methods are employed by the skilled practitioner to determine hydroxyl number. The most frequently described method is conversion of the sample with acetic acid anhydride in pyridine with subsequent titration of the released acetic acid (also described in ASTM D 1957-86(2001) Standard Test Method for Hydroxyl Value of Fatty Oils and Acids (Withdrawn 2007)). Also widely employed is the method according to ASTM E 1899, wherein primary and secondary hydroxyl groups are converted with toluene-4-sulfonyl-isocyanate (TSI) into an acid carbamate, which is then titrated with tetrabutylammonium hydroxide (TBAH) in a nonaqueous medium.
In many embodiments, commercially available terpene phenolics are useful in the adhesive compositions herein. Terpene phenolic tackifiers are sold, for example, by the Arizona Chemical Company of Jacksonville, FL, under the trade name SYLVARES®; by MeadWestvaco Corporation of North Charleston, SC under the trade name DERTOPHENE®; and by the Yasuhara Chemical Company, Ltd. of Fuchu City, Japan under the trade name POLYSTER®. Specific tackifiers can include, but are not limited to, SYLVARES® TP 1 15, SYLVARES® TP 96, SYLVARES® TP 2019, POLYSTER® T160, POLYSTER® T130, POLYSTER® T100, POLYSTER® Tl 15, and POLYSTER® T80.
It will be understood that "phenolic tackifier" includes blends of two or more such tackifiers. Blends of two or more phenolic tackifiers are useful in some embodiments of the adhesive compositions herein. In some embodiments, the blends of phenolic tackifiers include blends of tackifiers differing solely in terms of molecular weight, degree of branching, or types of terpenes and/or phenolic compounds employed as starting materials to make the phenolic tackifiers. In other embodiments, the blends of phenolic tackifiers have more than one such difference.
Pressure Sensitive Adhesive Compositions
The pressure sensitive adhesive compositions herein can include a polar tackifier, such as those described above and at least one hydrocarbon block copolymer. In embodiments, the terpene phenolic tackifiers are present in the pressure sensitive adhesive compositions herein at about 5 wt. % to 80 wt. % based on the total weight of the composition, or about 10 wt. % to 70 wt. % based on the total weight of the composition, or about 15 wt. % to 70 wt. % based on the total weight of the composition, or about 20 wt. % to 70 wt. % based on the total weight of the composition, or about 30 wt. % to 60 wt. % based on the total weight of the composition, or about 40 wt. % to 60 wt. % based on the total weight of the composition, or about 5 wt. % to 50 wt. % based on the total weight of the composition, or about 10 wt. % to 40 wt. % based on the total weight of the composition, or about 15 wt. % to 30 wt. % based on the total weight of the composition.
In various embodiments, the pressure sensitive adhesive can include from about 0.01 to about 20 wt. % of the polar tackifier by total solids, from about 0.5 to about 15 wt. % of the polar tackifier by total solids, or from about 1 to about 10 wt. % of the polar tackifier by total solids, about 2 to about 8 wt. % of the polar tackifier by total solids, or about 4 to about 6 wt. % of the polar tackifier by total solids.
Hydrocarbon block copolymers useful in the pressure sensitive adhesive compositions herein can include block copolymers that include substantially only hydrogen and carbon atoms. In some embodiments the hydrocarbon block copolymers useful in the adhesive compositions herein include discrete blocks wherein one block is substantially free of content from another block. In other embodiments the hydrocarbon block polymers include one or more blocks having measurable or even significant content attributable to another block; in such embodiments, the hydrocarbon block copolymers are referred to as "blocky". It will be understood that where hydrocarbon block copolymers are discussed herein, the discussion relates to both discrete block copolymers and blocky copolymers unless otherwise specified. In embodiments, the hydrocarbon block copolymers useful in the adhesive compositions herein include styrene -based block copolymers. Examples of useful styrene-based block copolymers include styrene-isoprene block copolymers, styrene-ethylene block copolymers, styrene-propylene block copolymers, styrene-butadiene block copolymers, styrene-ethylene-propylene block copolymers, and styrene-ethylene-butylene block copolymers. In some embodiments, the styrene based block copolymers are diblock, triblock, or higher block copolymers. In some embodiments, a useful styrene-based block copolymer is a styrene -butadiene-styrene triblock copolymer. In various embodiments, the styrene based block copolymers are linear, branched or radial block copolymers. In some embodiments, the styrene component in the one or more styrene block copolymers ranges from about 15 wt. % to 50 wt. %, or about 20 wt. % to 40 wt. %.
In some embodiments, the hydrocarbon block copolymer includes blends of two or more such copolymers. Blends of two or more hydrocarbon block copolymers are useful in some embodiments of the adhesive compositions herein. In some embodiments, the blends of block copolymers include blends of polymers differing solely in terms of overall molecular weight, molecular weight of one or more blocks, degree of branching, chemical makeup of blocks, number of blocks, or molecular weight of block fractions. In other embodiments, the blends of block copolymers have more than one such difference. In some embodiments, a blend of substantially linear triblock copolymer blended with a substantially linear block copolymer is employed in the adhesive compositions herein.
In some embodiments, a styrene-butadiene rubber is included. In some embodiments, the styrene-butadiene rubber can be an SBR produced by solution polymerization (e.g., a solution SBR or
SSBR). In some embodiments, the elastomer content of the adhesive composition can include a blend of a styrene-butadiene-styrene triblock copolymer (SBS) and a styrene-butadiene rubber (SBR). In some embodiments, the styrene-butadiene-styrene triblock copolymer is at least about 65% of the total elastomer content of the adhesive composition by weight. In some embodiments, the styrene -butadiene- styrene triblock copolymer is at least about 70% of the total elastomer content of the adhesive composition by weight. In some embodiments, the styrene-butadiene-styrene triblock copolymer is at least about 75% of the total elastomer content of the adhesive composition by weight. In some embodiments, the styrene-butadiene-styrene triblock copolymer is at least about 80% of the total elastomer content of the adhesive composition by weight. In some embodiments, the styrene-butadiene- styrene triblock copolymer is at least about 85% of the total elastomer content of the adhesive composition by weight. In some embodiments, the styrene-butadiene-styrene triblock copolymer is at least about 90% of the total elastomer content of the adhesive composition by weight. In some embodiments, the styrene-butadiene-styrene triblock copolymer is at least about 95% of the total elastomer content of the adhesive composition by weight. In some embodiments the ratio of triblock copolymer to SBR is about 90: 10 to 50:50; or about 80:20; or about 70:30 to 60:40.
In some embodiments, the styrene-butadiene-styrene triblock copolymer is radially branched.
Exemplary SBS radial polymers made with silicon containing coupling agents can include, but are not limited to, DYNASOL® 41 1 or DYNASOL® 416. Exemplary SBS radial polymer having carbon-carbon bonds connecting the arms can include, but are not limited to, KRATON® Dl 184K and KRATON® D1 1 16.
Commercially supplied hydrocarbon copolymers useful in the pressure sensitive adhesive compositions herein include hydrocarbon copolymers manufactured by Abbott Rubber Company, Inc. of Elk Grove Village, IL; National Rubber Corporation of Bethel Park, PA; GCP Industrial Products of Kitchener, Ontario, Canada; Seal Methods Inc. of Santa Fe Springs, CA; Newline Rubber Company of San Martin, CA; Jackson Flexible Products, Inc. of Jackson, MI; and STYRON® LLC of Berwyn, PA. Particularly useful in some embodiments are styrene-butadiene rubbers manufactured by Total S.A. of Paris, France under the trade name FINAPRENE® and Dynasol Elastomers of Houston, TX under the trade name SOLPRENE®.
The total amount of hydrocarbon copolymer included in the pressure sensitive adhesive compositions herein ranges from about 30 wt. % to 90 wt. % based on the total weight of the
composition, or about 40 wt. % to 80 wt. % based on the total weight of the composition, or about 50 wt. % to 70 wt. % based on the total weight of the composition, or about 55 wt. % to 65 wt. % based on the total weight of the composition.
In some embodiments, the adhesive compositions herein further include a non-polar tackifier. As defined herein, "non-polar tackifier" means a compound or mixture of compounds that function as tackifiers in an adhesive composition of the embodiments herein and do not include polar groups. While not being particularly limited otherwise, the non-polar tackifiers generally have a softening point between about 100°C and 135°C, or about 1 10°C to 120°C, and are compatible in mixtures with styrene block copolymers. In embodiments, the non-polar tackifiers are compatible in mixtures with the phenolic tackifiers. In embodiments, the non-polar tackifiers are compatible in mixtures with both a phenolic tackifier and a styrene block copolymer when these components are blended to form a pressure sensitive adhesive composition. In embodiments, useful non-polar tackifiers include terpene tackifiers, also known as polyterpenes or terpene resins. Terpene tackifiers are dimers, trimers, higher oligomers, or polymers based on terpenes, such as monoterpenes, sesquiterpenes, diterpenes, and the like such as any of the terpenes described above. In embodiments, commercially available terpene tackifiers useful in the pressure sensitive adhesive compositions herein include those manufactured by Yasuhara Chemical
Company, Ltd. of Fuchu City, Japan; SUMMIT® Trade Pte Ltd. of Guangxi, China; and PINOVA® Inc. of Brunswick, GA under the trade name PICCOLYTE®. In some embodiments, styrenated terpene tackifiers are another type of non-polar tackifier useful in the pressure sensitive adhesive compositions herein. Styrenated terpenes include those sold by the Arizona Chemical Company of Jacksonville, FL. In some embodiments, two or more non-polar tackifiers are included in the pressure sensitive adhesive compositions herein; where "non-polar tackifier" is used, it will be understood to mean one or more non- polar tackifiers.
The weight ratio of total hydrocarbon copolymer to total amount of tackifier in the pressure sensitive adhesive compositions herein is about 30:70 to 95:5, or about 45:55 to 80:20, or about 50:50 to 75:25, or about 60:40 to 70:30, or about 65:35, or any such ratio there between. Where one or more non- polar tackifiers are included in the pressure sensitive adhesive compositions herein, the weight ratio of total phenolic tackifier to total non-polar tackifier can be 100: 1 to 1 : 100 by weight or 1 :5 to 1 :20 by weight. Where one or more non-polar tackifiers are included in the pressure sensitive adhesive compositions herein, the weight ratio of total phenolic tackifier to total non-polar tackifier can be about 1 :99 to 100:0; or about 2:98 to 90: 10, or about 3:97 to 30:70, or about 4:96 to 30:70, or about 5:95 to 25:75, or about 5:95 to 20:80, or any of the ranges there between.
In some embodiments, the total tackifier loading (e.g., total polar and non-polar tackifier amount) can be from about 15 parts per hundred to about 60 parts per hundred by weight of the pressure sensitive adhesive composition. In some embodiments, the total tackifier loading (e.g., total polar and non-polar tackifier amount) can be from about 20 parts per hundred to about 52.5 parts per hundred of the pressure sensitive adhesive composition. In some embodiments, the total tackifier loading (e.g., total polar and non-polar tackifier amount) can be from about 30 parts per hundred to about 45 parts per hundred of the pressure sensitive adhesive composition. In some embodiments, the total tackifier loading (e.g., total polar and non-polar tackifier amount) can be about 37.5 parts per hundred of the pressure sensitive adhesive composition.
The combined total hydrocarbon copolymer and total combined phenolic tackifier and non-polar tackifier, where employed, make up about 70 wt. % to 100 wt. % of the total weight of the adhesive compositions herein, or about 80 wt. % to 99 wt. % of the total weight of the adhesive compositions herein, or about 85 wt. % to 97 wt. % of the total weight of the adhesive compositions herein.
In some embodiments, the adhesive compositions herein include one or more additional components. The one or more additional components are, in various embodiments, a plasticizer, an anti- aging agent, an ultraviolet stabilizer, a colorant, a thermal stabilizer, an antimicrobial agent, a filler, a crosslinker, or another adjuvant or additive, and mixtures of two or more plasticizers, anti-aging agents, ultraviolet stabilizers, colorants, thermal stabilizers, antimicrobial agents, fillers, adjuvants, or additives. In some embodiments, the combined additional components make up about 0 wt. % to 30 wt. % of the total weight of the pressure sensitive adhesive compositions herein, or about 1 wt. % to 20 wt. % of the total weight of the pressure sensitive adhesive compositions herein, or about 3 wt. % to 15 wt. % of the total weight of the adhesive compositions herein. In some embodiments, where an additional component is a plasticizer, various mineral or vegetable oils or mixtures thereof are employed. However, in some embodiments, the adhesive composition contains substantially no oil.
In various embodiments, pressure sensitive adhesive compositions herein can include an antioxidant. While not intending to be bound by theory, it is believed that antioxidants can be useful to prevent oxidation reactions from affecting components of the compositions. Oxidation of components can lead to various negative effects including, but not limited, to color changes, changes in molecular weight of polymeric components, rheological changes, changes in tack, changes to release properties, and the like.
Antioxidants can include various agents including, but not limited to, phenols (including but not limited to hindered phenolics and bisphenolics), mercaptan group containing compounds (including, but not limited to thioethers, thioesters, and mercapto-benzimidazoles), di-hydroquinolines, hydroquinones, lactates, butylated paracresols, amines, unsaturated acetals, fluorophosphonites, phosphites, and blends of these. It will be appreciated that these groups are not exclusive in some cases. By way of examples, a phenolic compound could also have a mercaptan group.
Examples of phenolic antioxidants can include, but are not limited to ETHANOX® 330, ETHANOX® 702, CYANOX® 425, CYANOX® 2246, CYANOX® 1790, ULTRANOX® 276, HOSTANOX® 03, ISONOX® 129, ISONOX® 132, NAUGARD® BHT, NAUGARD® 76 and NAUGARD® 10, NAUGARD® SP, NAUGARD® 529, TOPANOL® CA, TOPANOL® CA-SF and TOPANOL® 205, IRGANOX® 1010, IRGANOX® 1035, IRGANOX® 1076, IRGANOX® 1098, IRGANOX® 245, IRGANOX® 31 14, and IRGANOX® 565.
Examples of mercaptan group containing antioxidants can include, but are not limited to, IRGANOX® 1726 and IRGANOX® 1520 L.
Other mercaptan group containing antioxidants, in the form of thioether antioxidants, can include, but are not limited to, IRGANOX® PS800 and IRGANOX® PS802.
Other mercaptan group containing antioxidants, in the form of thioester antioxidants, can include, but are not limited to, CYANOX® LTDP, CYANOX® STDP, CYANOX® MTDP, CYANOX® 1212, and CYANOX® 71 1.
Examples of fluorophosphonite antioxidants can include, but are not limited to, ETHANOX®
398. Examples of phosphite antioxidants can include, but are not limited to, WESTON 619,
HOSTANOX® PAR 24, WYTOX® 312, NAUGARD® P, NAUGARD® 524, Irgafos 126 and Irgafos 168
Further examples of antioxidants can include, IRGANOX® 1330, IRGANOX® 1425,
IRGANOX® 1425 WL, IRGANOX® 245 DW, IRGANOX® 5057, IRGANOX® B 1 171, IRGANOX® B 215, IRGANOX® B 225, IRGANOX® B 501 W, IRGANOX® B 900, IRGANOX® E 201,
IRGANOX® L 06, IRGANOX® L 101, IRGANOX® L 107, IRGANOX® L 109, IRGANOX® L 1 15, IRGANOX® L 1 18, IRGANOX® L 135, IRGANOX® L 150, IRGANOX® L 55, IRGANOX® L 57, IRGANOX® L 64, IRGANOX® L 67, IRGANOX® L 74, IRGANOX® MD-1024, IRGANOX® ML- 81 1, IRGANOX® ML-820, IRGANOX® ML-840, IRGANOX® PS 802 FL, and IRGANOX® XT 500.
In some embodiments, the antioxidant specifically has hydroxyl and/or hydroperoxide decomposing ability.
In some embodiments, the amount of the antioxidant used is greater than about 0.01 wt. %, 0.05 wt. %, 0.1 wt. %, 0.2 wt. %, 0.3 wt. %, 0.4 wt. %, 0.5 wt. %, 1.0 wt. %, 1.5 wt. %, or greater than 2.0 wt. %. In some embodiments, the amount of the antioxidant used is less than about 5 wt. %, 4 wt. %, 3 wt. %, 2.5 wt. %, 2 wt. %, 1.5 wt. %, or 1.0 wt. %, 0.8 wt. %, or 0.5 wt. %. In some embodiments, the amount of the antioxidant used can be in a range wherein any of the preceding numbers can form the lower bound or higher bound of the range wherein the higher bound is higher than the lower bound. In some embodiments, the amount of the antioxidant can be in a range of about 0.10 wt. % to about 2.0 wt. %.
In some embodiments the pressure sensitive adhesive compositions herein have a glass transition temperature (Tg) of 15°C or less, 0°C or less, or - 10°C or less as measured by dynamic mechanical analysis, and determined as the tan δ (delta) peak parameter at a frequency of lHz and a temperature ramp rate of 3°C. In some embodiments, the Tg of the composition measured using this technique is between about -80°C and about 15°C, or between about -75° C and about 0° C, or between about -65° C and about - 5° C, or between about -60°C and about -5°C, or between about -55 and about -10°C, or between about - 50°C and about -10°C, or between about -50°C and about - 10°C, or in some cases about -45 °C and about - 15 °C, or in some cases -45 °C and about -20 °C, or in some cases -40 °C and about -20°C. In some embodiments, the Tg of the composition measured using this technique is between about -80°C and about -30°C, or between about -75°C and about -35°C, or between about -70°C and about -40°C, or between about -65°C and about -45°C. In some embodiments the pressure sensitive adhesive compositions herein have a glass transition temperature (Tg) of about -55°C and about -35°C.
In some embodiments the pressure sensitive adhesive compositions herein are characterized by a storage modulus (G') of about 100,000 Pa to about 1,500,000 at 25°C, as measured by dynamic mechanical analysis. In some embodiments the pressure sensitive adhesive compositions herein are characterized by storage modulus (G') of about 400,000 Pa or less at 25°C, as measured by dynamic mechanical analysis. In some embodiments, the storage modulus (G') is about 350,000 Pa or less at 25°C. In some
embodiments, the storage modulus (G') is about 300,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 250,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 100,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 150,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 200,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 250,000 Pa or more at 25°C. In some embodiments, G' of the pressure sensitive adhesive compositions herein can be in a range wherein any of the preceding numbers can form the lower bound or the upper bound, so long as the upper bound is larger than the lower bound.
In some embodiments the pressure sensitive adhesive compositions herein have relatively high storage modulus values. In some embodiments the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 400,000 Pa or more at 25°C, as measured by dynamic mechanical analysis. In some embodiments, the storage modulus (G') is about 500,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 600,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 700,000 Pa or more at 25°C. In some
embodiments, the storage modulus (G') is about 800,000 Pa or more at 25°C. In some embodiments, the storage modulus (G') is about 1,500,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 1,400,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about
1,300,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 1,200,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 1,100,000 Pa or less at 25°C. In some embodiments, the storage modulus (G') is about 1,000,000 Pa or less at 25°C. In some
embodiments, the storage modulus (G') is about 900,000 Pa or less at 25°C. In some embodiments, G' of the pressure sensitive adhesive compositions herein can be in a range wherein any of the preceding numbers can form the lower bound or the upper bound, so long as the upper bound is larger than the lower bound. For example, in some embodiments, the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 400,000 Pa to about 1,200,000 Pa at 25°C. In some embodiments, the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 600,000 Pa to about 1,200,000 Pa at 25°C. In some embodiments, the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 650,000 Pa to about 1,000,000 Pa at 25°C. In some embodiments, the pressure sensitive adhesive compositions herein are further characterized by a storage modulus (G') of about 700,000 Pa to about 900,000 Pa at 25°C.
mechanical analysis. It will be appreciated that many different combinations of components and their relative amounts can be used to form pressure sensitive adhesive compositions herein. However, as a non-limiting example of how the components can be used to form an exemplary composition, the following table shows a specific example of a composition in accordance with various embodiments herein.
Component Specific Example Wt. %
SBS At least one of DYNASOL® 41 1
or DYNASOL® 416, 30 to 70
KRATON® Dl 184K, and
KRATON® D1 1 16
SBR SOLPRENE® 1205 10 to 35
Non-Polar Tackifier At least one of PICCOLYTE® 0 to 40
Al 15 and PICCOLYTE® A 135
Polar Tackifier At least one of SYLVARES® TP O to 40
1 15, SYLVARES® TP 96,
SYLVARES® TP 2019,
POLYSTER® T160,
POLYSTER® T130,
POLYSTER® T 100,
POLYSTER® Tl 15, and
POLYSTER® T80
Stabilizer / Antioxidant At least one of IRGANOX® 0.05 to 2.0
1520, IRGANOX® 1726,
IRGANOX® PS800,
IRGANOX® PS802,
CYANOX® LTDP, CYANOX®
STDP, CYANOX® MTDP,
CYANOX® 1212, and
CYANOX® 71 1
Oil NYFLEX® 222B O to 10
As another non-limiting example, the following table shows another specific example of a composition in accordance with various embodiments herein.
Figure imgf000022_0001
SBR SOLPRENE® 1205 0 to 35 (as a percent
of total SBS and SBR content)
Non-Polar Tackifier At least one of PICCOLYTE® 0 to 40 (as a
Al 15 and PICCOLYTE® A 135 percent of the total
composition weight)
Polar Tackifier At least one of SYLVARES® TP 0 to 40 (as a percent
1 15, SYLVARES® TP 96, of the total composition SYLVARES® TP 2019, weight)
POLYSTER® T160,
POLYSTER® T130,
POLYSTER® T 100,
POLYSTER® Tl 15, and
POLYSTER® T80
Stabilizer / Antioxidant At least one of IRGANOX® 0.05 to 2.0 (as a
1520, IRGANOX® 1726, percent of total
IRGANOX® PS800, composition weight)
IRGANOX® PS802,
CYANOX® LTDP, CYANOX®
STDP, CYANOX® MTDP,
CYANOX® 1212, and
CYANOX® 71 1
Oil NYFLEX® 222B 0 to 10 (as a percent
of total composition weight)
* The total content of SBS and SBR in this example forming the balance of the composition after accounting for amounts of the other components.
Pressure Sensitive Adhesive Articles and Methods of Making
The adhesive composition of the embodiments herein can be disposed on at least a portion of a surface of an article to form an adhesive article. FIG. 1 shows a schematic cross-sectional view of a portion of an adhesive article 100 in accordance with various embodiments herein. The adhesive article 100 includes a backing 102, a layer of an adhesive composition 104 disposed on the back, and a release liner 106 disposed on the opposite side of the adhesive composition from the backing.
In some embodiments, the adhesive article is a tape article, or adhesive tape. A tape backing is a substantially planar film or layer having two major opposing sides defining a thickness there between and a shape defined by one or more edge portions. The shape of the tape backing defined by the one or more edge portions may be regular or irregular; regular shapes include rectilinear and curvilinear type shapes. In some embodiments tape backings are rectilinear wherein edge portions further define a length and width. The length and width of rectilinear adhesive articles is not limited and is dictated solely by the intended end use. The thickness of the tape backing is not particularly limited, however, in some embodiments, the thickness of the tape backing is between about 1 μηι and 1 cm, or between about 25 μηι and 5 mm, or between about 50 μηι and 1 mm. In some embodiments, the backing includes a film having a thickness of about 1 μηι to 1 cm, or about 10 μηι to 5 mm, or about 25 μηι to 1 mm, or an intermediate range such as 1 μηι to 25 μηι, or 10 μηι to 1 mm, and the like. In some embodiments, the backing includes a foam layer having a thickness of about 50 μηι to 1 cm, or about 100 μηι to 5 mm, or about 250 μηι to 2 mm, or about 500 μηι to 1 mm, or any intermediate range of thickness, such as 100 μηι to 500 μηι, 250 μηι to 1 mm, and the like. In some embodiments, the foam density is 0.05 g/cm3 to 0.25 g/cm3, and the backing has a thickness of about 0.2 mm to 5 mm.
The adhesive tapes of the embodiments herein include at least a tape backing and a pressure sensitive adhesive of the embodiments herein, wherein the adhesive is coated on at least a portion of one major side of the tape backing. In some embodiments, a portion of one major side of the tape backing is coated with the adhesive composition of the embodiments herein. In other embodiments, portions of both major sides of the tape backing are coated with an adhesive composition, wherein the adhesives on the two major sides are the same or different compositions and at least one such adhesive composition is an adhesive composition of the embodiments herein. In some embodiments, a portion of a first major side of a tape backing is coated with an adhesive composition of the embodiments herein and a portion of a second major side of the tape backing is coated with a second pressure sensitive adhesive, wherein the second pressure sensitive adhesive is not an adhesive composition of the invention. In some
embodiments, a portion of a first major side of a tape backing is coated with a pressure adhesive composition of the embodiments herein and a portion of a second major side of the tape backing is also coated with a pressure adhesive composition of the embodiments herein. In some such embodiments, the first and second major sides of the tape backing are coated with the same pressure adhesive composition of the invention; in other such embodiments, the first and second major sides of the tape backing are coated with the different pressure sensitive adhesive compositions herein, wherein the differences include coating thickness, chemical composition, or both.
In embodiments where a second major side of the tape backing is coated with a second pressure sensitive adhesive, the composition of the second pressure sensitive adhesive is not particularly limited and is dictated by the intended end use. Representative examples of compositions suitable for the second layer of pressure sensitive adhesive include the pressure sensitive adhesive compositions described in U.S. Patent Nos. 6,569,521 ; 6,403,206; 6,231,962; and 5,516,581, all of which are incorporated herein by reference in their entirety. The second pressure sensitive adhesive is disposed on the tape backing using any suitable means for the adhesive selected, and is disposed at any suitable thickness as dictated by the intended end use of the adhesive article.
In embodiments, the pressure sensitive adhesive compositions herein are coated and/or laminated onto the tape backing to form a coated layer disposed on one or more portions of one or more major surfaces thereon. In some embodiments, the adhesive compositions herein are blended in a solvent or mixture of solvents to form a solution or dispersion of the adhesive components therein, and the blend is coated onto a liner or a major side of a tape backing; coating can be followed by removal of the solvent or mixture thereof. In other embodiments, adhesive compositions can be applied in a substantially solventless process. In various embodiments, the adhesive components are blended in the solvent until they appear to form a homogeneous blend; the blend is coated onto the liner or tape backing using conventional solvent coating techniques such as knife coating, die coating, bar coating, slot coating, brush coating, dip coating, spray coating, and the like. After coating, the solvent is removed to result in an adhesive layer. In some embodiments, heat, forced air, or both are employed to remove the solvent. After drying, in embodiments where the adhesive layer is coated on a liner, the liner can then be laminated to the tape backing; in some such embodiments, the laminating includes addition of pressure, heat, or both. In some embodiments, the thickness of the adhesive layer is about 1 μηι to 1 mm thick, or about 10 μηι to 500 μηι thick, or about 15 μηι to 250 μηι thick, or about 25 μηι to 100 μηι thick. In some embodiments, the pressure sensitive adhesive compositions herein are coated at about 1 wt. % to 99 wt. % solids in a solvent or solvent mixture, or about 1 wt. % to 90 wt. % solids in the solvent or solvent mixture, or about 10 wt. % to 80 wt. % solids in the solvent or solvent mixture, or about 20 wt. % to 70 wt. % solids in the solvent or solvent mixture, or about 30 wt. % to 60 wt. % solids in the solvent or solvent mixture. In embodiments, suitable solvents for mixing and coating the pressure sensitive adhesive compositions herein include aromatic, aliphatic, cycloaliphatic, and aralkyl compounds, as well as ketones, aldehydes, alcohols, or esters that are liquids at least between about 20°C to 85°C and dissolve or disperse the components of the pressure sensitive adhesive composition sufficiently to form a suitably homogeneous coating on the adhesive article at the targeted coating temperature. In some embodiments, heptane, cyclohexane, benzene, toluene, xylene, naphthalene, acetone, methyl ethyl ketone, acetaldehyde, propionaldehyde, ethyl acetate, isopropyl alcohol, butyl alcohol, and the like, and mixtures thereof, are suitable coating solvents.
After removal of solvent, the pressure sensitive adhesive composition of the embodiments herein is a substantially planar coated layer disposed on one or more portions of one or more major sides of a backing. In embodiments, the thickness of the pressure sensitive adhesive layer is about 1 μηι to 1 mm thick, or about 10 μηι to 500 μηι thick, or about 25 μηι to 300 μηι thick, or about 25 μηι to 200 μηι thick, or about 25 μηι to 100 μηι thick. In some embodiments, the layer of pressure sensitive adhesive composition is substantially continuous. In other embodiments, the layer of pressure sensitive adhesive composition is discontinuous. In some such embodiments, the layer is present as e.g., dots or stripes. In some such embodiments the discontinuous coating is present as a pattern or is randomly distributed throughout on the coated backing surface.
In some embodiments, the backing included in the adhesive article of the embodiments herein is a single layered backing; in other embodiments it is a multilayered backing. A single layered backing is formed from a single polymer, or a mixture of two more types of polymers, or a mixture of one or more polymers and one or more additional materials such as, for example, fillers, crosslinkers, colorants, stabilizers, or adjuvants. Where a backing is multilayered, each layer can be formed from a single polymer, or a mixture of two more types of polymers, or a mixture of one or more polymers and additional materials such as, for example, fillers, crosslinkers, colorants, stabilizers, or adjuvants. In various embodiments a single layered backing or one or more layers of a multilayered backing are porous, microporous, perforated, or a combination thereof. The relative thicknesses of the layers are not limited and are dictated in some embodiments by functionality. For example, in some embodiments the surface of a film is treated by flame treatment , air corona treatment, nitrogen corona treatment, or some other surface treatment to impart better adhesion of the pressure sensitive adhesive layer when coated thereon. In such embodiments, the adhesive backing has a single -molecular layer or near single-molecular layer on the surface thereof corresponding to the flame treated material. In other embodiments, a layer of primer is coated from a liquid composition to form a dried layer less than 1 μηι thick on the surface of the adhesive backing, or in some embodiments 1 to 10 μηι thick; the primer is a material that improves adhesion of the pressure sensitive adhesive layer to the adhesive backing. In still other embodiments, the adhesive backing is extrusion coated or coextruded with one or more additional layers of resin to impart interlayer adhesion; such layers are often referred to as "tie layers." Tie layers are layers containing material that has acceptable interlayer adhesion to both the layer onto which it is deposited and the layer that is deposited on top of it; such tie layers provide sufficient interlayer adhesion for the selected application. A tie layer is present, in some embodiments, between coextruded layers of the backing; in other embodiments, the tie layer is extruded onto an exposed surface and provides adhesion between the pressure sensitive adhesive and the backing. Multilayered films are coextruded, laminated, or otherwise assembled to form a cohesive composite adhesive backing.
Suitable tape single layer and multilayer adhesive backings can be formed from a variety of thermoplastic polymers. Representative examples of suitable thermoplastic polymers include polyolefins such as polyethylene, polypropylene, polybutylene, ethylene-propylene copolymers, linear low-density polyethylene, high density polyethylene, ultrahigh density polyethylene, and the like; polyvinyl chloride, polyvinyl acetate, ethylene/acrylate copolymers, ethylene/methacrylate copolymers, ethylene/vinyl acetate copolymers, acrylonitrile/butadiene/styrene copolymers, polyurethanes, polyamides, polyamides, polyesters, polycarbonates, as well as mixtures and copolymers thereof. In some embodiments, a natural material such as paper is employed to form a suitable adhesive backing; composites or mixtures of paper and one or more thermoplastics are employed in some embodiments to form an adhesive backing suitable for use with the pressure sensitive adhesives of the embodiments herein. In some embodiments, a particularly useful adhesive backing film includes ethylene -vinyl acetate copolymer.
The adhesive articles of the embodiments herein are useful to adhere to an adherend. In some embodiments, the adhesive article is a peel release adhesive article. Peel release tapes are those that adhere to the adherend with a selected load applied to the article, for a selected period of time, and then release cleanly from the adherend by peeling the tape. In various embodiments, the adhesive backing of a peel release tape is largely inextensible, and therefore does not stretch significantly during peeling.
In some embodiments, the article can exhibit a shear strength of greater than 10,000 minutes under CTH conditions (72F 50%RH) and the adherend and subjected to a load of at least 500g applied in a direction substantially parallel to the surface of the adherend. Substantially parallel can include, for example, within 5 degrees of exactly parallel. In some embodiments, the article can exhibit a shear strength of greater than 15,000 minutes under CTH conditions (72F 50%RH) and the adherend and subjected to a load of at least 500g applied in a direction substantially parallel to the surface of the adherend. In some embodiments, the article can exhibit a shear strength of greater than 20,000 minutes under CTH conditions (72F 50%RH) and the adherend and subjected to a load of at least 500g applied in a direction substantially parallel to the surface of the adherend. In some embodiments, the article can exhibit a shear strength of greater than 25,000 minutes under CTH conditions (72F 50%RH) and the adherend and subjected to a load of at least 500g applied in a direction substantially parallel to the surface of the adherend. In various embodiments, these shear strengths can be achieved even when the adherend is coated with an architectural paint having VOC less than 100, 50, or even less than 5 g/L. In various embodiments, these shear strengths can be achieved even when the adherend is coated with a deep base architectural paint and/or a combination paint/primer type architectural paint. In some embodiments, the above shear strengths can be achieved with loads of at least 4.4 lbs./in2, 6.6 lbs./in2 g, or 8.8 lbs./in2.
In some embodiments, the peel release articles (and or adhesives) of the embodiments herein can release cleanly from an adherend surface when peeled at an angle of about 30° to about 180°, or about of about 60° to about 180°, about 70° to about 180°, or about 80° to about 180°, or about 90° to about 180° from the adherend surface; that is, no visible adhesive or tape residue is visible on the adherend surface after release and/or the adherend surface exhibits no visible damage.
Insufficient peel strength can result in a product that does not firmly adhere as desired. In some embodiments the 90 degree peel strength from an architectural coating is at least 1.0 oz./ sq. inch (1.0
N/dm), 2.5 oz./ sq. inch (2.5 N/dm), at least 5 oz./ sq. inch (5 N/dm), at least 7.5 oz./' sq. inch (7.5 N/dm), at least 10 oz./ sq. inch (10 N/dm), at least 12.5 oz./ sq. inch (12.5 N/dm), at least 15 oz./ sq. inch (15 N/dm), at least 17.5 oz./ sq. inch (17.5 N/dm), at least 20 oz./ sq. inch (20 N/dm), at least 22,5 oz./ sq. inch (22.5 N/dm), or at least 25 oz./ sq. inch (25 N/dm). In some cases, too much peel strength results in a product that tends to damage the underlying surface to which it is adhered upon removal. In some embodiments the 90 degree peel strength from an architectural coating is less than or equal to 45 oz./sq. inch (45 N/'dm), less than or equal to 40 oz./ sq. inch (40 N/dm), less than or equal to 37.5 oz./ sq. inch (37.5 N/dm), less than or equal to 35 oz,/ sq. tech (35 N/dm), less than or equal to 32.5 oz./' sq. inch (32.5 N/dm), less than or equal to 30 oz./ sq. inch (30 N/dm), less than or equal to 27.5 oz./ sq. inch (27.5 N/dm), less than or equal to 25 oz./ sq. inch (25 N/dm), less than or equal to 22.5 oz./ sq. inch (22.5 N/dm), or less than or equal to 20 oz./ sq. inch (20 N/dm). In various embodiments, the 90 degree peel strength is in a range wherein the lower bound and the upper bound of the range can be any of the preceding numbers, wherein the upper bound is greater than the lower bound.
In various embodiments, when peeled at an angle of 170 degrees, the peel release article can form a corner at the point of peel, with an effective bend radius of less than about 0.5, inches, less than about 0.25 inches, less than about 0.15 inches, less than about 0.1 inches, less than about 0.075 inches, less than about 0.05 inches, less than about 0.025 inches, less than about 0.015 inches, or less than about 0.01 inches. In various embodiments, when peeled at an angle of 170 degrees, the peel release article can form a corner at the point of peel, with an effective bend radius of greater than about 0.001 inches, greater than about 0.005 inches, greater than about 0.0075 inches, greater than about 0.01 inches, greater than about 0.015 inches, greater than about 0.02 inches, greater than about 0.05 inches, or greater than about 0.1 inches. In various embodiments, the peel release article can form a corner at the point of peel, with an effective bend radius between an upper bound and a lower bound, wherein the upper and lower bounds can include any of the amounts referenced above provided the upper bound is larger than the lower bound.
One useful type of adhesive backing for a peel release tape is a conformable foam backing. Foam backings are particularly useful where the adhesive article will be used to adhere to an irregular surface, a textured surface, or the like. Examples of such irregular surfaces with which peel release tapes are useful include, but are not limited to, irregularly textured interior painted wall finishes and textured vinyl wallpapers. In such applications, conformable foam backings provide the user with the ability to realize greater area of surface contact between the tape and the adherend. Useful foam adhesive backings for peel release suitably conform to such surfaces with hand pressure. Some examples of useful foam backings for peel release adhesive articles are described in U.S. Patent No. 6,231 ,962 and U.S. Patent Application No. 2008/0135159, the contents of which are incorporated herein in their entirety. In some embodiments, useful foam adhesive backings for peel release have a density of about 0.05 g/cm3 to 0.25 g/cm3, or about 0.08 g/cm3 to 0.22 g/cm3, or about 0.12 g/cm3 to 0.20 g/cm3. In some embodiments, useful foam adhesive backings have a thickness of about 0.2 mm to 5 mm, or about 0.3 mm to 2 mm, or about 0.4 mm to 1 mm. In some embodiments a foam backing includes a single layer of foam or is a multilayer foam backing. Such single layer and multilayer foam backings are suitably formed using any of the above mentioned thermoplastic polymers. In some embodiments, multilayer foams are formed from foamed layers having the same or different properties, such as density, thickness, percent elongation, strength at break, or a combination thereof. In other embodiments, multilayer foams are formed from one or more foam layers and one or more thermoplastic film layers. The one or more thermoplastic film layers are suitably formed using any of the above mentioned thermoplastic polymers, and foam and film layers are suitably assembled to form a composite adhesive backing. In some embodiments, film and foam layers are coextruded, co-molded, laminated, extrusion coated, joined under pressure, joined through an adhesive layer, joined under heat, or a combination of two or more thereof. In some embodiments, a foam layer is sandwiched between two layers of film; a pressure sensitive adhesive composition of the embodiments herein is disposed on one or more portions of one or both film layers. In some such embodiments, the material used to make the foam is the same material present in the film. In other embodiments, a film layer is sandwiched between two foam layers; in some embodiments, a combination of film and foam layers form a composite layer with the ability to provide peel release of the adhesive article.
Useful foam adhesive backings include polyethylene vinyl acetate copolymer foams available under the VOLEXTRA® and VOLARA® series of trade designations from Voltek, Division of Sekisui America Corporation of Lawrence, MA. Useful commercially available thermoplastic polymer films include, e.g., metallocene catalyzed linear low density polyethylene films available under the XMAX® series of trade designations and linear low density polyethylene films available under the MAXILENE® series of trade designations, both of which are available from Pliant Corporation (Chippewa Falls, Wis.).
In some embodiments, the adhesive articles of the embodiments herein include at least one liner disposed on the exposed surface of a layer of pressure sensitive adhesive composition to protect the adhesive composition until use. Liners are substantially planar films or layers having two opposing major sides defining a thickness, wherein at least one major side thereof contacts an adhesive layer of the adhesive article prior to use, and wherein the liner is removable by the user; and wherein upon removal, the liner includes substantially no adhesive. Examples of suitable liners include, e.g., paper such as kraft paper, polymer films such as polyethylene, polypropylene and polyester films, and combinations thereof. In embodiments, the liner is a release liner. In embodiments, a release liner is a liner wherein at least one major side thereof includes a release agent layer resulting from a release treatment to form a release liner. Examples of useful release agents include silicone (polydimethyl siloxane) or silicone copolymers such as silicone acrylates, silicone polyurethanes and silicone polyureas; fluorochemicals such as fluorosilicones or perfluoropolyethers; or other relatively low surface-energy compositions based on urethanes, acrylates, polyolefins, low density polyethylene, and the like, and combinations thereof. Suitable release liners and methods for treating liners are described in, e.g., U.S. Patent Nos. 4,472,480; 4,980,443; and 4,736,048, all of which are incorporated herein by reference in their entirety.
In some embodiments, a tape construction is formed by depositing an adhesive composition as described herein onto a liner. Depositing, in embodiments, can include solvent coating, coating of a liquid adhesive composition followed by curing, or extrusion coating. After depositing, the liner having adhesive disposed thereon is contacted to the tape backing. The adhesive is laminated to the tape backing by the act of contacting, or in some embodiments is joined under pressure, joined under heat, or a combination of two or more thereof. The liner then remains contacted to the adhesive until removed by a user. Upon removal of the liner, the adhesive remains contacted to the tape backing.
In some embodiments, the adhesive articles herein, liners used in conjunction with the adhesive articles, or both include various markings and indicia including, lines, brand indicia, and other information.
In some embodiments, the adhesive articles herein include a tab area. The tab of an adhesive article is defined as a portion of at least one major side thereof that does not adhere to the intended adherend. The tab of the adhesive article can exist in a variety of forms and is not particularly limited. In one embodiment, the tab is a portion of one or more major sides of the backing that is free of pressure sensitive adhesive composition. In other embodiments, the tab includes a cover layer that is adhered to and covers the pressure sensitive adhesive composition. In still other embodiments, the tab is a separate component that is affixed to a portion of the tape backing. In still other embodiments, the tab is created by detackifying a portion of a pressure sensitive adhesive composition residing on the tape backing, using any suitable method including applying powder such as calcium carbonate or titanium dioxide; exposure to radiation such as UV light or electron beam; or by coating a portion of an adhesive layer with varnish, ink, or another agent or combinations thereof.
In some embodiments, a method of making a peel release adhesive article is included. The method can include disposing a first pressure sensitive adhesive composition on at least a portion of a first side of a backing.
In some embodiments, a method of using a peel release adhesive article is included. The method can include contacting a peel release adhesive article with an adherend coated with an architectural paint. In some embodiments, the architectural paint can have VOC less than 5 g/L. In some embodiments, the architectural paint can be a deep base architectural paint and/or a combination paint/primer type architectural paint. The article can include a backing and a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing.
Properties and Applications of the Adhesive Articles
The adhesive articles of the embodiments herein are useful as pressure sensitive adhesive tapes, that is, they are generally useful in any of the applications traditionally addressed by the use of a pressure sensitive adhesive tape. Some embodiments of adhesive articles herein are characterized by good adhesion to, and reliable, clean, damage-free release from, various adherend surface normally
encountered in the vast array of adherends addressed by pressure sensitive adhesive tapes. Various embodiments herein are further characterized by good adhesion to, and reliable, clean, damage-free release from, recent generations of architectural coatings over a range of expected humidity and temperature conditions. Recent generations of architectural coatings are characterized by an observed increase in measurable surface energy of the coating surface with elevated relative humidity.
In some embodiments, recent generations of architectural coatings are characterized by factors including reduced volatile organic compounds (VOCs), eliminated VOCs, relatively high levels of surfactants that can associate with both the pigment and the water phase of the coating material, relatively high levels of polymers (including polymeric surfactants) that can associate with both the pigment and the water phase of the coating material, relatively high pigment content, or a combination of two or more such factors. In some embodiments, the architectural paint can have volatile organic content (VOC) of less than 250 g/L. In some embodiments, the architectural paint can have volatile organic content (VOC) of less than 100 g/L. In some embodiments, the architectural paint can have VOC of less than 50 g/L. In some embodiments, the architectural paint can have VOC less of than 5 g/L. In some embodiments, recent generations of architectural coatings are characterized by the inclusion of relatively large amounts of pigments and/or formulations that do not require a separate primer coating. In some embodiments, the architectural paint can be a deep base architectural paint and/or a combination paint/primer type architectural paint.
Recent generations of architectural coatings include both interior and exterior coatings intended for structures such as houses, apartments and office buildings. Recent generations of architectural coatings include trade-sales paints, decorative coatings, building paints, semi-transparent and opaque stains for wood, and DIY (do it yourself) paints. Recent generations of architectural coatings include a full commercial range of colors and finishes (high gloss, matte, and the like).
In some embodiments, adhesion to, and clean, damage-free release from, recent generations of architectural coatings is achieved while the tape is subjected to a load hung from the tape while the tape is adhered to a vertical adherend surface. In some such embodiments, the load is between about 1 g and 1 kg per cm2 of tape surface adhered to the vertically situated adherend. In some such embodiments, the load is a static load hanging substantially vertically. In some embodiments, adhesion to, and clean, damage-free release from, recent generations of architectural coatings while under load is further accomplished at relative humidities of 0% to 100%, including moderate humidity, defined as humidity of about 50%, and high humidity, defined as humidity of 70% or greater, further at temperatures between about 20°C and 40°C.
The pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful in a variety of applications, including mounting applications on surfaces such as painted wallboard, plaster, concrete, glass, ceramic, fiberglass, metal or plastic, wall hangings, organizers, holders, baskets, containers, decorations, e.g., holiday decorations, calendars, posters, dispensers, wire clips, body side molding on vehicles, carrying handles, signage applications, e.g., road signs, vehicle markings, transportation markings, and reflective sheeting. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for joining and assembly applications including, for example, adhering two or more containers, such as plastic or cardboard boxes, for later separation or to position the containers for further permanent separation. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for cushioning and sound deadening applications including, for example, cushioning materials for placement beneath objects, sound insulative sheet materials, and combinations thereof. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for closure applications including, for example, container closures such as closures for comestible containers, diaper closures, and surgical drape closures. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for vibration damping applications. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for sealing applications, for example for use in sealing gaskets for liquids, vapors, and dust. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for thermal insulation applications. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for labeling applications, for example removable labels such as notes, signage, price tags, and identification labels on containers. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for medical applications, for example bandages, wound care, or medical device labels such as in hospital settings. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for fastening applications, that is, fastening one object, for example an electrical cable, to another object, for example a desk or a book shelf. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for securing applications, for example fastening one or more components of a locking mechanism, such as a child safety lock, to a cabinet, electrical outlet, or toilet lid assembly. In some embodiments the pressure sensitive adhesive
compositions herein or the adhesive articles of the embodiments herein are useful in tamper-indicating applications. In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are useful for wire and cord organizers, holders, and clips.
In some embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are incorporated into larger articles or assemblies such as abrasive articles, polishing articles, pavement marking articles, traffic control articles, carpet and rug assemblies, automotive assemblies, medical device articles and assemblies, and the like; in some such embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are sacrificially - that is, temporarily - affixed to the article or assembly; in other embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are incorporated for the entirety of the use of the article or assembly. In embodiments the adhesive articles herein are provided in any useful form generally known in the art as useful for pressure sensitive adhesive tapes. Such forms include, without limitation, sheets, such as perforated sheets, rolls, discs, stacks, tablets, and combinations thereof. In some embodiments the adhesive articles of the embodiments herein are provided in suitable packaging including, without limitation, dispensers, bags, blister packs, boxes, and cartons.
In embodiments the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein are incorporated as part of a kit. Suitable kits include, in addition to the adhesive or adhesive article, one or more kit elements including, for example, hooks, connector systems, combinations thereof, and the like. In such kits, one or more kit elements are adapted for use with the pressure sensitive adhesive compositions herein or the adhesive articles of the embodiments herein. In some embodiments, a fastener can be included. Exemplary fasteners can include, but are not limited to, a hook and loop type fastener, dual lock fastener, interlocking fastener, microrails, a magnet, or the like. For example, in some embodiments a hook is adapted to receive an adhesive article of the embodiments herein on one side thereof; in some such embodiments, the adhesive article includes a pressure sensitive adhesive composition on both major sides thereof. In this way, the hook may be affixed to a wall or some other adherend such that the adhesive article is sandwiched between, and provides adhesion to, both the hook and the adherend. Advantageously, the pressure sensitive adhesive compositions herein and related articles can be easily and firmly adhered to an adherend and later removed cleanly and without damaging the adherend surface.
In particular, where the adherend includes a recent generation architectural coating, pressure sensitive adhesive compositions herein and related articles can advantageously remain firmly adhered under reasonably anticipated conditions of temperature and humidity. It is an advantage of the embodiments herein that such articles can apply a load of between 1 g/cm2 and 1 kg/cm2 to the adhesive/adherend interface and remain firmly adhered under all reasonably anticipated conditions of temperature and humidity. Further, in accordance with various embodiments, when such articles are later removed, upon demand, they can be cleanly removed by peeling without damaging the adherend surface.
In various embodiments, the articles including pressure sensitive adhesive compositions herein can be removed from an adherend surface coated with an architectural paint such that less than 10% of the adherend surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed as observed visually with the unaided eye. In some embodiments, less than 5% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed. In some embodiments, less than 2% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed. In some embodiments, less than 1% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed. In some embodiments, substantially none of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of having a portion of the coating removed.
In various embodiments, the articles including pressure sensitive adhesive compositions herein can be removed from an adherend surface coated with an architectural paint such that less than 10% of the adherend surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue from the pressure sensitive adhesive composition as observed visually with the unaided eye. In some embodiments, less than 5% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue. In some embodiments, less than 2% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue. In some embodiments, less than 1% of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue. In some
embodiments, substantially none of the surface area that is contacted with the pressure sensitive adhesive composition exhibits any signs of a leftover residue.
In various embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of time. Stability can include the substantial lack of detrimental changes resulting from oxidation reactions, including one or more of color changes, changes in molecular weight of polymeric components, rheological changes, changes in tack, and changes in release properties. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 2 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 4 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 6 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 8 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 10 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 12 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 18 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 24 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 36 weeks. In some embodiments, pressure sensitive adhesive compositions herein can exhibit stability for a period of greater 48 weeks.
The pressure sensitive adhesive compositions herein and adhesive articles of the embodiments herein are suitably applied to an adherend using any suitable method. One example of a useful method includes contacting the surface of the adherend with a first major side of an adhesive article, wherein said first major side includes a layer of a pressure sensitive adhesive composition of the embodiments herein; applying finger pressure or some other static or dynamic pressure along the length of the tape or article.
While the embodiments herein are susceptible to various modifications and alternative forms, specifics thereof have been shown by way of examples as described below, and are described in detail above. It should be understood, however, that the embodiments herein are not limited to the particular embodiments described or exemplified. On the contrary, the intention is to cover modifications, equivalents, and alternatives falling within the spirit and scope of the embodiments herein. In various embodiments, the invention suitably comprises, consists essentially of, or consists of the elements described herein and claimed according to the claims. Additionally each and every embodiment of the invention, as described here, is intended to be used either alone or in combination with any other embodiment described herein as well as modifications, equivalents, and alternatives thereof falling within the spirit and scope of the invention.
Examples
Standard Procedures
Materials used in the various Examples below are shown in Table 1. Other test materials and general procedures are listed below.
Table 1. Material and su lier information.
Figure imgf000035_0001
Pressure Sensitive Adhesive Formulations
Pressure sensitive adhesive compositions were prepared by adding all indicated components to glass jars in the indicated proportions. The jars were sealed and the contents thoroughly mixed by placing the jars on a roller at about 2-6 rpm for at least 24 h prior to coating.
Preparation of Adhesive Films
Pressure sensitive adhesive compositions were knife-coated onto a paper liner web having a silicone release surface. The paper liner web speed was 2.75 meter/min. After coating, the web was passed through an oven 1 1 meter long (residence time 4 minutes total) having three temperature zones. The temperature in zone 1 (2.75 meter) was 57° C; temperature in zone 2 (2.75 meter) was 71° C;
temperature in zone 3 (about 5.5 meter) was 82° C. Transfer adhesives were then stored at ambient conditions.
The transfer adhesives were then laminated to film-foam-film composites and the desired size and geometry was die cut. In specific, the test adhesive composition was adhered to the 1st side of a composite film-foam-film construction (31 mil 6 lb. foam with 1.8 mil polyethylene film on both sides of the foam). The second side of the composite foam had a 2nd non-peelable adhesive adhered along eth entire width and length of the test sample. Either a dual lock mechanical fastener backing was adhered to the second side for peel adhesion testing, or a metalized PET film was adhered for shear testing. Samples of the adhesive coated film-foam-film composites were die cut intol" wide x 5" long strips (peel testing) or ½ in by ½ in squares (shear testing).
Test Adherends
Drywall panels (obtained from Materials Company, Metzger Building, St. Paul, MN) were painted with Behr PREMIUM PLUS ULTRA® Primer and Paint 2 in 1 Flat Egyptian Nile (FEN) ("Behr FEN PPU" or "FEN") obtained from Behr Process Corporation of Santa Ana, CA) or Sherwin-Williams DURATION®, Interior Acrylic Latex Ben Bone White Paint (("SW Ben Bone" or "Ben Bone") obtained from the Sherwin-Williams Company of Cleveland, OH).
Panels of sheet glass 2"x2" were used for shear testing.
Panels of wood (1/4" x 6"xl2", Baltic birch obtained from Mailand Wood Product) were also painted with Behr PREMIUM PLUS ULTRA® Primer and Paint 2 in 1 Flat Egyptian Nile (FEN) ("Behr FEN PPU" or "FEN") obtained from Behr Process Corporation of Santa Ana, CA) or Sherwin-Williams DURATION®, Interior Acrylic Latex Ben Bone White Paint (("SW Ben Bone" or "Ben Bone") obtained from the Sherwin-Williams Company of Cleveland, OH).
Procedure for painting: a first coat of paint was applied to a panel by paint roller, followed by air drying for 24 hours at ambient conditions. A second coat of paint was applied and dried at ambient conditions for 24 hours. The panel was placed in a forced air oven set to 50°C for 7 days. Then the panel was then stored at ambient conditions until use. Test Procedures
90° Angle Peel Adhesion Strength Test
The peel adhesion strength and removability were evaluated by the following method. Test strips (composite film- foam-film as described above) were applied to adherends by rolling down with a 15 lb. roller. Adhered samples were aged at 72° F., 50% relative humidity for 1, 7, 14, or 28 days before testing. The strips were peeled from the panel using an lnstron universal testing machine with a crosshead speed of 12 in/min. The peel force was measured and the panels were observed to see if visible adhesive residue remained on the panel.
Shear Strength (ASTM D3654)
Shear strength was determined according to the ASTM D-3654 method. Test squares (composite film-foam-film as described above) were applied to adherends and a 5/8"wide by approximately 3" long metaiized PET film was attached to the opposing (non-peelable) adhesive. The metallized PET was doubled back on itself and stapled. The samples were subsequently rolled down with two passes using a 15 lb. roller. The samples were mounted in a vertical position and allowed to dwell for 60 min at controlled temperature and humidity conditions (72°F 50% relative humidity, unless otherwise specified) before attaching a 500 gram load to the adhesive. Samples were hung until failure or until 25,000 minutes had elapsed (note that 10,000 minutes is the ASTM time limit).
Test Compositions
An adhesive composition was formed according to the procedure outlined above. Composition components are shown in Table 2.
Figure imgf000037_0001
Figure imgf000038_0001
Figure imgf000039_0001
contribution. These compositions were then evaluated for peel adhesion strength on various adherends. The data are presented in Tables 3-4. The data are also shown in FIGS. 2, 5 and 9.
Table 3. Performance of Formulations
Ben Bone (90 Degree Peel Force) (oz./in)
Example CTH 1 Day CTH 7 Days CTH 14 Days CTH 35 days
BD-1 25.025 28.755 -
21.95
BD-2 0.13 0 -
0
BD-3 0 0 -
0
BD-4 22.045 33.305 -
6.205
BD-5 10.74 15.345 -
14.605
BD-6 0.1 0 -
0
BD-7 17.49 1 1.57 -
4.98
BD-8 23.385 23.1 -
21.88
BD-9 30.99 29.195 -
30.005
BD-10 13.035 10.63 -
0 BD-1 1 19.17 22.94 -
14.885
BD-12 45.05 50.66 -
43.455
BD-13 56.81 73.54 -
59.47
BD-14 33.705 29.02 -
21.815
BD-15 24.985 3.845 -
2.96
BD-16 30.255 19.94 -
15.365
BD-17 39.915 30.52 -
36.745
BE-1 -
13.07 18.355 8.77
BE-2 -
12.855 15.13 13.74
BE-3 -
7.52 9.37 7.48
BE-4 -
22.765 28.8 28.49
BE-5 -
15.93 17.245 25.69
BE-6 -
17.115 13.595 15.47
BE-7 -
17.385 29.355 24.09
BE-8 -
28.67 33.655 71.95
BE-9 -
11.48 22.15 19.15
BE- 10 -
25.86 34.515 48.64
BE- 1 1 -
37.465 47.81 51.75
BE- 12 -
8.745 13.33 22.21
BE- 13 -
13.045 15.335 14.86
BE- 14 -
16.435 22.565 27.73
Table 4. Performance of Formulations
Figure imgf000040_0001
BD-1 1 5.19
20.395
BD-12 14.705
22.335
BD-13 15.295
21.38
BD-14 19.765
10.23
BD-15 9.47
12.41
BD-16 2.975
0
BD-17 4.765
3.79
These compositions were then evaluated for shear strength according to the procedure described above. The data are presented in Table 5. The data are also shown in FIGS. 3-4 and 6-8.
Table 5. Performance of Formulations
Figure imgf000041_0001
BE-5
26022 16997 26038
BE-6
26022 28660 11370
BE-7
26022 28659 26036
BE-8
26021 22105 26036
BE-9
26020 9919 25452
BE- 10
26020 15828 26036
BE- 11
26020 28658 26033
BE- 12
26017 25229 26030
BE- 13
26007 28658 16193
BE- 14
26005 28657 26023
Additional adhesive compositions were formed according to the procedure outlined above. Composition components are shown in Table 6. The rheological properties (Tg, and G' at 25C) were evaluated for these same compositions and the results are shown in Table 7 below.
Table 6. Adhesive Formulations
SBS1 Total Polar Polar Nyplast
Tackifier Type
Example Kraton Tackifiers2 Tackifier3 Tackifier4 Oil5
NP/P
D1184 (pph) (%) (Wt. %) (pph)
BH-1 85 PA115/YST115 37.5 22.92 6.25 0
BH-2 75 PA115/YST115 30 10.83 2.5 0
BH-3 75 PA115/YST115 30 27.08 6.25 0
BH-4 75 PA115/YST115 30 43.33 10 0
BH-5 75 PA115/YST115 37.5 9.17 2.5 0
BH-6 75 PA115/YST115 37.5 22.92 6.25 0
BH-7 75 PA115/YST115 37.5 36.67 10 0
BH-8 75 PA115/YST115 45 8.06 2.5 0
BH-9 75 PA115/YST115 45 20.14 6.25 0
BH-10 75 PA115/YST115 45 32.22 10 0
BH-11 85 PA115/YST115 30 10.83 2.5 0
BH-12 85 PA115/YST115 30 27.08 6.25 0
BH-13 85 PA115/YST115 30 43.33 10 0
BH-14 85 PA115/YST115 37.5 9.17 2.5 0
BH-15 85 PA115/YST115 37.5 22.92 6.25 0
BH-16 85 PA115/YST115 37.5 36.67 10 0
BH-17 85 PA115/YST115 45 8.06 2.5 0
BH-18 85 PA115/YST115 45 20.14 6.25 0
BH-19 85 PA115/YST115 45 32.22 10 0
BH-20 95 PA115/YST115 30 10.83 2.5 0
BH-21 95 PA115/YST115 30 27.08 6.25 0
BH-22 95 PA115/YST115 30 43.33 10 0
BH-23 95 PA115/YST115 37.5 9.17 2.5 0
BH-24 95 PA115/YST115 37.5 22.92 6.25 0 BH-25 95 PA115/YSTH5 37.5 36.67 10 0
BH-26 95 PA115/YST115 45 8.06 2.5 0
BH-27 95 PA115/YST115 45 20.14 6.25 0
BH-28 95 PA115/YST115 45 32.22 10 0
BH-29 85 PA115/YST115 37.5 22.92 6.25 0
BH-30 75 PA115/YST115 45 16.11 5 0
BH-31 75 PA115/YST115 45 18.16 5 5
BH-32 75 PA115/YST115 30 43.33 10 10
BH-33 75 PA115/YST115 37.5 36.67 10 10
BH-34 75 PA115/YST115 45 32.22 10 10
Percent SBS of total elastomer SBS(Kraton 1184)) + SBR (1205).
2pph tackifier loading to total elastomer.
3Percent polar tackifier of total tackifier.
4Weight percent polar tackifier of total solids.
5pph oil to total elastomer
6 Each of the above compositions also included Irganox 1520 antioxidant at a weight percent of 1.0 added on top of total solids excluding AO contribution.
Table 7. Rheological Properties of Adhesive Formulations
G' (25C)
Example Tg kPa
BH-1 -45.3 921
BH-2 -48.2 809
BH-3 -54.3 1000
BH-4 -57.3 1050
BH-5 -47.5 785
BH-6 -49.7 810
BH-7 -47.5 833
BH-8
BH-9
BH-10 -33 630
BH-11 -50.4 945
BH-12
BH-13 -57.0 1285
BH-14 -44.8 862
BH-15 -48.0 980
BH-16 -44.2 662
BH-17 -35.6 710
BH-18
BH-19 -40.5 820
BH-20 -56.2 1360
BH-21
BH-22 -57.2 890
BH-23 -50.3 852
BH-24 -39.0 918
BH-25 -50.5 1280
BH-26 -38.3 850
BH-27 -36.0 828
BH-28 -36.2 837 BH-29
BH-30 -36 617
BH-31 -44 631
BH-32 -55 704
BH-33 -47 553
BH-34 -42 513
These compositions were then evaluated for shear strength on glass and painted drywall according to the procedure described above. The data are presented in Table 8 below. Table 8. Shear Performance of Formulations
Composition Su bstrate and Shear Load (Time)
P. Drywall P. Drywall P. Drywall
Total Polar FEN FEN FEN GLASS GLASS
BH SBS Tackifier Tackifier 4.4lbs/in2 6.6lbs/in2 8.8.lbs/in2 6.6lbs/in2 8.8lbs/in2
% of
Average Average Average Average Average
% pph total
Minutes Minutes Minutes Minutes Minutes solids
1 85 37.5 6.25 28633 10858 16973 27052 25409
2 75 30 2.5 28633 375 8099 23810 12010
3 75 30 6.25 28633 3101 14771 4993 4297
4 75 30 10 28633 12029 16610 5329 2723
5 75 37.5 2.5 28566 511 3408 13879 9035
6 75 37.5 6.25 28671 25494 28079 8286 5775
7 75 37.5 10 28690 28678 28788 10464 6321
8 75 45 2.5 27632 22393 28789 27338 17429
9 75 45 6.25 28688 19126 27411 12809 19992
10 75 45 10 28686 31405 27410 22586 23497
11 85 30 2.5 28678 31406 27410 18988 20941
12 85 30 6.25 14871 1062 71 12367 9208
13 85 30 10 28677 13184 5988 15695 8088
14 85 37.5 2.5 28677 4850 12208 27338 25954
15 85 37.5 6.25 28676 18982 9122 23278 21680
16 85 37.5 10 28675 27588 29665 27338 23904
17 85 45 2.5 22564 3956 15030 27338 31600
18 85 45 6.25 28672 31067 28789 27340 34170
19 85 45 10 28671 31409 28789 27345 28885
20 95 30 2.5 1250 95 259 27335 28885
21 95 30 6.25 23949 4204 17 27336 27925
22 95 30 10 28665 11118 264 21544 27455
24 95 37.5 6.25 28665 31390 5245 27347 33685
25 95 37.5 10 23865 25733 9601 27347 34165
26 95 45 2.5 26927 8 27346 39915
27 95 45 6.25 28663 31412 28786 27346 39915 28 95 45 10 27431 31411 21358 27345 39915
29 85 37.5 6.25 28458 15515 19093 23087 15925
30 75 45 5 28668 31420 28786 14552 35125
31 75 45 5 28664 31420 27028 8813 9660
32 75 30 10 28664 30947 23162 33 720
33 75 37.5 10 28662 31422 28785 30 1630
34 75 45 10 28661 31422 32551 28 3080
This data is also shown in Figs. 10 and 1 1.
These same compositions were then evaluated for peel adhesion strength on painted dry wall. The data are presented in Table 9 below.
Table 9. 90 Degree Peel Force
Figure imgf000045_0001
25 95 37.5 10 4.04 4.445 6.115 5.41
26 95 45 2.5 2.12 1.39 1.625 0.195
27 95 45 6.25 8.8 10.88 10.555 7.11
28 95 45 10 15.31 14.93 15.725 15.27
29 85 37.5 6.25 8.615 5.205 6.86 6.915
30 75 45 5 22.865 16.845 17.78 18.715
31 75 45 5 12.395 8.745 8.1 10.585
32 75 30 10 21.565 14.005 11.04 16.375
33 75 37.5 10 33.12 37.58 31.31 22.59
34 75 45 10 37.155 19.585 30.935 29.915
This data is also shown in Fig. 12.
Additional compositions were prepared and their shear and peel performance was evaluated. The data are presented in Table 10 below.
Table 10. Formulations and Performance
Figure imgf000046_0001
P
BI-7 75 A135/YS 37.5 36.67 10 25714 22944 9.615
T130
P
BI-8 75 A135/YS 45 8.06 2.5 25715 22945 15.51*
T130
P
BI-9 75 A135/YS 45 20.14 6.25 25715 22945 16.755*
T130
P
BI-10 75 A135/YS 45 32.22 10 25716 22944 17.365
T130
P
Bl-ll 85 A135/YS 30 10.83 2.5 10991 22945 4.43
T130
P
BI-12 85 A135/YS 30 27.08 6.25 3764 22945 2.865
T130
P
BI-13 85 A135/YS 30 43.33 10 25717 22946 3.69
T130
P
BI-14 85 A135/YS 37.5 9.17 2.5 8151 22946 5.505
T130
P
BI-15 85 A135/YS 37.5 22.92 6.25 25718 22946 6.105
T130
P
BI-16 85 A135/YS 37.5 36.67 10 25719 22946 6.345
T130
P
BI-17 85 A135/YS 45 8.06 2.5 8842 22947 7.58
T130
P
BI-18 85 A135/YS 45 20.14 6.25 25719 22947 10.995*
T130
P
BI-19 85 A135/YS 45 32.22 10 25720 22947 16.575*
T130
P
BI-20 85 A135/YS 52.5 7.26 2.5 9777 22945 17.27*
T130
P
BI-21 85 A135/YS 52.5 18.15 6.25 25721 22941 15.46*
T130
P
BI-22 85 A135/YS 52.5 29.05 10 25721 22941 14.81*
T130 P
BI-23 95 A135/YS 30 10.83 2.5 7833 22941 1.905
T130
P
BI-24 95 A135/YS 30 27.08 6.25 23433 22941 3.05
T130
P
BI-25 95 A135/YS 30 43.33 10 25722 22942 2.765
T130
P
BI-26 95 A135/YS 37.5 9.17 2.5 8355 15461 4.185
T130
P
BI-27 95 A135/YS 37.5 22.92 6.25 25723 22942 4.81
T130
P
BI-28 95 A135/YS 37.5 36.67 10 25724 22946 6.43
T130
P
BI-29 95 A135/YS 45 8.06 2.5 8775 22948 10.69*
T130
P
BI-30 95 A135/YS 45 20.14 6.25 25725 22948 6.415
T130
P
BI-31 95 A135/YS 45 32.22 10 25726 22949 12.775*
T130
P
BI-32 95 A135/YS 52.5 7.26 2.5 6647 22949 11.505
T130
P
BI-33 95 A135/YS 52.5 18.15 6.25 25727 22949 17.63*
T130
P
BI-34 95 A135/YS 52.5 29.05 10 25727 22949 13.98*
T130
P
BI-35 85 A135/YS 37.5 22.92 6.25 25728 22950 5.38
T130
P
BI-36 85 A135/YS 60 16.67 6.25 25728 22943 21.64*
T130
P
BI-37 85 A135/YS 80 14.06 6.25 21392 22939 23.91*
T130
P
BI-38 85 A135/YS 100 12.5 6.25 11146 22939 23.935*
T130
BI-39 85 YS T160 6.67 100 6.25 24329 3 -0.735
BI-40 85 YS T160 15 100 13.04 25730 1875 0.745 BI-41 85 YS T160 25 100 20 25731 17900 1.755
BI-42 85 YS T160 35 100 25.93 3.505
BI-43 95 YS T160 15 100 13.04 0.22
BI-44 95 YS T160 25 100 20 0.625
Indicates failure of the substrate occurred.
The various embodiments described above are provided by way of illustration only and should not be construed to limit the claims attached hereto. It will be recognized that various modifications and changes may be made without following the example embodiments and applications illustrated and described herein, and without departing from the true spirit and scope of the claims.
It should be noted that, as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the content clearly dictates otherwise. Thus, for example, reference to a composition containing "a compound" includes a mixture of two or more compounds. It should also be noted that the term "or" is generally employed in its sense including "and/or" unless the content clearly dictates otherwise.
All publications and patent applications in this specification are indicative of the level of ordinary skill in the art to which this invention pertains. All publications and patent applications are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated by reference.

Claims

What is claimed is:
1. A peel release adhesive article comprising:
a backing;
a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing, the first pressure sensitive adhesive composition comprising
one or more hydrocarbon block copolymers; and
a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5;
the first pressure sensitive adhesive composition having a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of about 100,000 Pa or higher at 25°C, as determined by dynamic mechanical analysis.
2. The peel release adhesive article of claim 1, the article exhibiting a shear strength of greater than 10,000 minutes under CTH conditions (72° F / 50%RH) when adhered to an adherend coated with an architectural paint and subjected to a load of at least 500 g applied in a direction substantially parallel to the surface of the adherend.
3. The peel release adhesive article of either claim 1 or claim 2, the article exhibiting damage free peel adhesion debonding after being adhered to an adherend coated with an architectural paint having VOC less than 5 g/L.
4. The peel release adhesive article of any of the preceding claims, the article exhibiting damage free peel adhesion debonding after being adhered to an adherend coated with a deep base architectural paint.
5. The peel release adhesive article of any of the preceding claims, the article exhibiting damage free peel adhesion debonding after being adhered to an adherend coated with a combination paint/primer type architectural paint.
6. The peel release adhesive article of any of the preceding claims, the polar phenolic tackifier comprising a terpene phenolic tackifier.
7. The peel release adhesive article of any of the preceding claims, the polar phenolic tackifier having a hydroxyl value of between 20 and 90.
8. The peel release adhesive article of any of the preceding claims, the polar phenolic tackifier having a hydroxyl value of between 40 and 80.
9. The peel release adhesive article of any of the preceding claims, the polar phenolic tackifier having a hydroxyl value of between 50 and 70.
10. The peel release adhesive article of any of the preceding claims, the polar phenolic tackifier having an acid value of less than about 0.25.
1 1. The peel release adhesive article of any of the preceding claims, the polar phenolic tackifier having a softening point of about 125 to about 170 degrees Celsius.
12. The peel release adhesive article of any of the preceding claims, the polar phenolic tackifier having a softening point of about 125 to about 140 degrees Celsius.
13. The peel release adhesive article of any of the preceding claims, wherein the first pressure sensitive adhesive composition has a storage modulus of between about 100,000 Pa and about 1,500,000 at 25°C, as determined by dynamic mechanical analysis.
14. The peel release adhesive article of any of the preceding claims, wherein the first pressure sensitive adhesive composition has a storage modulus of between about 900,000 Pa and about 1,100,000 at 25°C, as determined by dynamic mechanical analysis.
15. The peel release adhesive article of any of the preceding claims, the polar phenolic tackifier having a molecular weight of about 400 to about 800.
16. The peel release adhesive article of any of the preceding claims, the polar phenolic tackifier having a molecular weight of about 500 to about 700.
17. The peel release adhesive article of any of the preceding claims, comprising a non-polar tackifier.
18. The peel release adhesive article of claim 17, wherein the non-polar tackifier is a terpene resin tackifier.
19. The peel release adhesive article of either claim 17 or 18, wherein the ratio of polar tackifier to non-polar tackifier is between about 50:50 to 1 : 100 by weight.
20. The peel release adhesive article of any of claims 17-19, wherein the ratio of polar tackifier to non-polar tackifier is between about 1 :5 to 1 :20 by weight.
21. The peel release adhesive article of any of claims 17-20, the first pressure sensitive adhesive comprising from about 10 pph to about 50 pph of the polar tackifier and the non-polar tackifier combined.
22. The peel release adhesive article of any of claims 17-21, the first pressure sensitive adhesive comprising from about 15 pph to about 45 pph of the polar tackifier and the non-polar tackifier combined.
23. The peel release adhesive article of any of claims 17-22, the first pressure sensitive adhesive comprising from about 25 pph to about 35 pph of the polar tackifier and the non-polar tackifier combined.
24. The peel release adhesive article of any of the preceding claims, comprising from about 0.01 to about 15 wt. % of the polar tackifier by total solids.
25. The peel release adhesive article of any of the preceding claims, comprising from about 1 to about 10 wt. % of the polar tackifier by total solids.
26. The peel release adhesive article of any of the preceding claims, comprising from about 2 to about 8 wt. % of the polar tackifier by total solids.
27. The peel release adhesive article of any of the preceding claims, comprising from about 4 to about 6 wt. % of the polar tackifier by total solids.
28. The peel release adhesive article of any of the preceding claims, the first pressure sensitive adhesive composition having a glass transition temperature of about -70° C to -30° C.
29. The peel release adhesive article of any of the preceding claims, the first pressure sensitive adhesive composition having a glass transition temperature of about -65° C to -35° C.
30. The peel release adhesive article of any of the preceding claims, the first pressure sensitive adhesive composition having a storage modulus of between about 950,000 and about 1,050,000 Pa or less at 25°C, as determined by dynamic mechanical analysis.
31. The peel release adhesive article of any of the preceding claims, wherein the block copolymer comprises styrene and butadiene blocks.
32. The peel release adhesive article of any of the preceding claims, wherein the block copolymer comprises a blend of a radial block copolymer and a linear block copolymer.
33. The peel release adhesive article of any of the preceding claims, further comprising a styrene- butadiene rubber.
34. The peel release adhesive article of any of the preceding claims, wherein the backing is a foam backing.
35. The peel release adhesive article of claim 34, wherein the foam density is between about 0.05 g/cm3 and about 0.25 g/cm3, and the backing has a thickness of between about 0.2 mm and about 5 mm.
36. The peel release adhesive article of any of the preceding claims, wherein the thickness of the pressure sensitive adhesive on at least a portion of one major side of the backing is between about 1 μηι and about 1 mm.
37. The peel release adhesive article of any of the preceding claims, wherein the adhesive releases cleanly from the surface of an adherend when the tape is peeled at an angle of about 90° to about 180° from the adherend surface.
38. The peel release adhesive article of any of the preceding claims, wherein the adhesive releases from the surface of an adherend when the backing is peeled at an angle of about 90° to about 180° from the adherend surface such that there are substantially no traces of the adhesive left behind on the surface of the adherend.
39. The peel release adhesive article of any of the preceding claims, where the adherend is coated with an architectural paint having a volatile organic content of less than 250 g/L.
40. The peel release adhesive article of any of the preceding claims, where the adherend is coated with an architectural paint having a volatile organic content of less than 100 g/L.
41. The peel release adhesive article of any of the preceding claims, where the adherend is coated with an architectural paint having a volatile organic content of less than 50 g/L.
42. The peel release adhesive article of any of the preceding claims, where the adherend is coated with an architectural paint having a volatile organic content of less than 5 g/L.
43. The peel release adhesive article of any of the preceding claims, wherein the second major side of the backing comprises a second pressure sensitive adhesive disposed on at least a portion of thereof.
44. The peel release adhesive article of claim 43, wherein the second pressure sensitive adhesive is the same as the first pressure sensitive adhesive.
45. The peel release adhesive article of claim 43, wherein the second pressure sensitive adhesive is different than the first pressure sensitive adhesive.
46. The peel release adhesive article of any of claims 43-45, further comprising a liner disposed on at least a portion of the second pressure sensitive adhesive.
47. The peel release adhesive article of any of the preceding claims, further comprising a tab.
48. The peel release adhesive article of any of the preceding claims, further comprising a liner disposed on at least a portion of the first pressure sensitive adhesive.
49. The peel release adhesive article of any of the preceding claims, the first pressure sensitive adhesive further comprising from about 0.01 to about 5 wt. % of an antioxidant.
50. The peel release adhesive article of claim 49, the antioxidant comprising a mercaptan group.
51. The peel release adhesive article of any of the preceding claims, wherein at least one of the one or more block copolymers comprises a styrenic block copolymer.
52. The peel release adhesive article of any of the preceding claims, wherein the first pressure sensitive adhesive composition further comprises a styrene-butadiene rubber.
53. The peel release adhesive article of any of the preceding claims, wherein at least one of the one or more block copolymers comprises styrene and butadiene blocks.
54. The peel release adhesive article of any of the preceding claims, wherein the one or more block copolymers comprising a styrene-butadiene-styrene triblock copolymer.
55. The peel release adhesive article of claim 54, wherein the styrene-butadiene-styrene triblock copolymer is at least about 75% of the total elastomer content by weight.
56. The peel release adhesive article of claim 54, wherein the styrene-butadiene-styrene triblock copolymer is at least about 85% of the total elastomer content by weight.
57. The peel release adhesive article of claim 54, wherein the styrene-butadiene-styrene triblock copolymer is at least about 95% of the total elastomer content by weight.
58. The peel release adhesive article of any of the preceding claims, the article exhibiting a peel strength of at least 10 ounces/inch2.
59. The peel release adhesive article of any of the preceding claims, the article exhibiting a peel strength of at least 15 ounces/inch2.
60. The peel release adhesive article of any of the preceding claims, the article exhibiting a peel strength of at least 20 ounces/inch2.
61. The peel release adhesive article of any of the preceding claims, the article exhibiting a peel strength of less than 40 ounces/inch2.
62. The peel release adhesive article of any of the preceding claims, the article exhibiting a peel strength of less than 35 ounces/inch2.
63. The peel release adhesive article of any of the preceding claims, the article exhibiting a peel strength of less or equal to 30 ounces/inch2.
64. The peel release adhesive article of any of the preceding claims, the article exhibiting a peel strength of less or equal to 25 ounces/inch2.
65. The peel release adhesive article of any of the preceding claims, the article exhibiting a peel strength of less or equal to 20 ounces/inch2.
66. The peel release adhesive article of any of the preceding claims, the first pressure sensitive adhesive composition having a storage modulus of about 400,000 Pa to about 1 ,200,000 Pa at 25°C as determined by dynamic mechanical analysis.
67. The peel release adhesive article of any of the preceding claims, the first pressure sensitive adhesive composition having a storage modulus of about 600,000 Pa to about 1 ,200,000 Pa at 25°C as determined by dynamic mechanical analysis.
68. The peel release adhesive article of any of the preceding claims, the first pressure sensitive adhesive composition having a storage modulus of about 650,000 Pa to about 1,000,000 Pa at 25°C, as determined by dynamic mechanical analysis.
69. The peel release adhesive article of any of the preceding claims, the first pressure sensitive adhesive composition having a storage modulus of about 700,000 Pa to about 900,000 Pa at 25°C, as determined by dynamic mechanical analysis.
70. The peel release adhesive article of any of the preceding claims, the article exhibiting a shear strength of greater than 10,000 minutes under CTH conditions (72° F / 50% RH) when adhered to an adherend coated with an architectural paint and subjected to a load of at least 4.4 lbs./inch2 applied in a direction substantially parallel to the surface of the adherend.
71. The peel release adhesive article of any of the preceding claims, the article exhibiting a shear strength of greater than 10,000 minutes under CTH conditions (72° F / 50% RH) when adhered to an adherend coated with an architectural paint and subjected to a load of at least 6.6 lbs./inch2 applied in a direction substantially parallel to the surface of the adherend.
72. The peel release adhesive article of any of the preceding claims, the article exhibiting a shear strength of greater than 10,000 minutes under CTH conditions (72° F / 50% RH) when adhered to an adherend coated with an architectural paint and subjected to a load of at least 8.8 lbs./inch2 applied in a direction substantially parallel to the surface of the adherend.
73. The peel release adhesive article of any of claims 70-72, the architectural paint comprising a VOC of less than 5 g/L.
74. The peel release adhesive article of any of claims 70-73, the adherend comprising drywall.
75. A peel release adhesive composition comprising:
one or more hydrocarbon block copolymers; and
a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5; and
the adhesive composition having a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of between about 100,000 Pa and about 1,500,000 at 25°C, as determined by dynamic mechanical analysis.
76. A peel release adhesive composition, further comprising a non-polar tackifier.
77. An article capable of holding or mounting to a wall, comprising:
the peel release adhesive composition or peel release adhesive article of any of the preceding claims; and
an attachment mechanism capable of mounting an article to a vertical surface.
78. The article of claim 77, wherein the attachment mechanism is a hook.
79. The article of claim 78, wherein the article mounted to a vertical surface is a decorative item.
80. A method of making a peel release adhesive article comprising:
disposing a first pressure sensitive adhesive composition on at least a portion of a first side of a backing, the first pressure sensitive adhesive composition comprising
one or more hydrocarbon block copolymers; and
a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5; and
a non-polar tackifier;
the first pressure sensitive adhesive composition having a glass transition temperature of about - 80° C to 15° C , as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of between about 100,000 Pa and about 1,500,000 at 25°C, as determined by dynamic mechanical analysis.
81. A method of using a peel release adhesive article comprising:
contacting a peel release adhesive article with an adherend coated with an architectural paint having VOC less than 5 g/L;
the peel release adhesive article comprising a backing;
a first pressure sensitive adhesive composition disposed on at least a portion of a first side of the backing, the first pressure sensitive adhesive composition comprising
one or more hydrocarbon block copolymers; and
a polar phenolic tackifier comprising a phenolic moiety and having a hydroxyl value of between 20 to 130 and an acid value of less than 0.5; and
a non-polar tackifier;
the first pressure sensitive adhesive composition having a glass transition temperature of about -80° C to 15° C, as determined by dynamic mechanical analysis of the tan δ peak value and a storage modulus of between about 100,000 Pa and about 1,500,000 at 25°C, as determined by dynamic mechanical analysis.
PCT/US2015/035960 2014-06-17 2015-06-16 Peel release pressure sensitive adhesive compositions and articles WO2015195620A1 (en)

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US201562099390P 2015-01-02 2015-01-02
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