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An ignition system for a gas appliance comprises an ignition controller that receives a current from a power source. The ignition controller is also coupled to an ignitor and to a current actuated valve that releases a flow of gas when the current is greater than a first predetermined current value and less than a second predetermined current value. Ignition safety for the gas appliance is provided by establishing a fixed range of current through the ignitor before the gas valve is opened.

InventorsLionel Monty Levinson, James Rollins Maughan
Original AssigneeGeneral Electric Company
Primary Examiner: Josezah C. Cocks
Current U.S. Classification431/6; 126/19.00R; 126/39.00E; 219/262; 361/264; 431/28; 431/66; 431/67; 431/72
International Classification: F23N 522; F23N 524

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Citations

Cited PatentFiling dateIssue dateOriginal AssigneeTitle
US3887325May 29, 19731975WATER
US3963410Mar 20, 1975Jun 15, 1976Emerson Electric Co.Control system for domestic gas oven burners
US4529373Jul 22, 1982Jul 16, 1985Joh. Vaillant GmbH & Co.Burner safety ignition system allowing for electrical and manual operation
US4711628Jul 18, 1986Dec 8, 1987Robertshaw Controls CompanyHot surface ignition system for a gas furnace and method of making the same
US4755132Jul 6, 1987Jul 5, 1988Robertshaw Controls CompanyHot surface ignition system for a gas furnace and method of making the same
US4865538Sep 10, 1987Sep 12, 1989Hamilton Standard Controls, Inc.Fail safe gas valve drive circuit
US5364260May 28, 1993Nov 15, 1994Robertshaw Controls CompanyFuel control system, control means therefor and methods of making the same
US5391074Jan 31, 1994Feb 21, 1995Atmospheric gas burner and control system
US5514630Oct 6, 1994May 7, 1996Saint Gobain/Norton Industrial Ceramics Corp.Composition for small ceramic igniters
US5607254May 19, 1995Mar 4, 1997Caterpillar Inc.Method and apparatus for automatically controlling the temperature of an asphalt paver screed
US5722823Nov 8, 1995Mar 3, 1998Gas ignition devices
US5791890Nov 4, 1997Aug 11, 1998General Electric CompanyGas oven control with proof of ignition
US5820789Apr 3, 1997Oct 13, 1998Saint Gobain/Norton Industrail Ceramics Corp.High voltage ceramic igniter

Referenced by

Citing PatentFiling dateIssue dateOriginal AssigneeTitle
US6481433Jun 18, 2001Nov 19, 2002Middleby Marshall IncorporatedConveyor oven having an energy management system for a modulated gas flow
US7335856Jan 14, 2005Feb 26, 2008AOS Holding CompanyApparatus and method of detecting igniter type
US7748374Apr 15, 2005Jul 6, 2010General Electric CompanyMethod and apparatus of assembling cooking appliances
US8087407Sep 22, 2006Jan 3, 2012Middleby CorporationConveyor oven apparatus and method
USRE43035Nov 17, 2004Dec 20, 2011Middeby Marshall IncorporatedConveyor oven having an energy management system for a modulated gas flow

Claims

1. An ignition system for a gas appliance, comprising:

an ignition controller coupled to a power source;
an ignitor coupled to said ignition controller, the ignitor receiving a current from the ignition controller; and
a valve, coupled to said ignition controller,
wherein the ignition controller comprises means for activating the valve when said current received by the ignitor is greater than a first current value and less than a second current value.

2. The ignition system of claim 1, further comprising:

a burner coupled to said valve to receive a flow of gas, said ignitor located adjacent to said burner.

3. The ignition system of claim 1, wherein said ignitor comprises a material having a resistance that increases as the temperature of said material increases.

4. The ignition system of claim 1, wherein said ignitor comprises an insulating ceramic, a semiconductive ceramic, and a metallic conductor.

5. The ignition system of claim 1, wherein said ignitor is selected from the group consisting of SiC--MoSi.sub.2 --AlN and SiC--MoSi.sub.2 --Al.sub.2 O.sub.3.

6. The ignition system of claim 1, wherein said ignitor comprises SiC--MoSi.sub.2 --AlN.

7. The ignition system of claim 1, wherein said means for activating the valve comprises:

a first relay that closes when said current is greater than the first current value (I.sub.1); and
a second relay that opens when said current is greater than the second current value (I.sub.2), wherein I.sub.2 is greater than I.sub.1, wherein said valve releases a flow of gas when said current is between I.sub.1 and I.sub.2.

8. The ignition system of claim 1, wherein said means for activating the valve comprises:

a multi-position relay that activates the valve when said current is greater than the first current value (I.sub.1) and less than the second current value (I.sub.2), wherein said valve releases a flow of gas when said current is between I.sub.1 and I.sub.2.

9. The ignition system of claim 1, further comprising:

a valve actuation circuit coupled to said ignition controller and said valve, said valve actuation circuit comprising a relay.

10. The ignition system of claim 1, further comprising:

a timing controller coupled to said ignition controller to synchronize the ignitor reaching a predetermined temperature and the opening of said valve.

11. The ignition system of claim 1, wherein said ignitor comprises a pressure-sintered composite material.

12. The ignition system of claim 1, wherein the ignitor comprises a resistive material disposed between two ceramic members.

13. A gas oven, comprising:

an ignition controller coupled to a power source;
an ignitor coupled to said ignition controller, the ignitor receiving a current from the ignition controller;
a valve, coupled to said ignition controller,
wherein the ignition controller comprises means for activating the valve when said current received by the ignitor is greater than a first current value and less than a second current value; and
a burner coupled to said valve to receive a flow of gas.

14. The oven of claim 13, wherein the ignitor comprises a pressure-sintered composite material.

15. The oven of claim 13, wherein the ignitor comprises a resistive material disposed between two ceramic members.

16. The oven of claim 13, wherein said means for activating the valve comprises:

a first relay that closes when said current is greater than the first current value (I.sub.1); and
a second relay that opens when said current is greater than the second current value (I.sub.2), wherein I.sub.2 is greater than I.sub.1, wherein said valve releases a flow of gas when said current is between I.sub.1 and I.sub.2.

17. The oven of claim 13, wherein said means for activating the valve comprises:

a multi-position relay that activates said valve when said current is greater than the first current value (I.sub.1) and less than the second current value (I.sub.2), wherein said valve releases a flow of gas when said current is between I.sub.1 and I.sub.2.

18. The oven of claim 13, wherein said ignitor comprises a material selected from the group consisting of SiC--MoSi.sub.2 --AlN and SiC--MoSi.sub.2 --Al.sub.2 O.sub.3.

19. A method for controlling the ignition of a burner with an ignitor, the ignitor having a resistance characteristic in which resistance increases with temperature, the method comprising:

providing a current (I) to the ignitor; and
opening a valve that releases a flow of gas to the burner when the current (I) is greater than a first current value (I.sub.1) and less than a second current value (I.sub.2), wherein I.sub.1 is less than I.sub.2, wherein the ignitor ignites gas flowing from the burner when I.sub.1 <I<I.sub.2.

20. The method of claim 19, wherein the ignitor comprises a pressure-sintered composite material.

21. The method of claim 19, wherein the ignitor comprises a resistive material disposed between two ceramic members.

22. The method of claim 19, further comprising:

synchronizing the opening of the valve with the ignitor reaching a predetermined temperature.

23. The method of claim 19, wherein the ignitor is within a predetermined temperature range when I.sub.1 <I<I.sub.2.

24. The ignition system of claim 1, wherein the means for activating the valve activates the valve based on the magnitude of the current through the ignitor.

25. The oven of claim 13, wherein the means for activating the valve activates the valve based on the magnitude of the current through the ignitor.