Ingesas™ Ic3: Communication Unit User Manual

INGESAS IC3
Communication Unit
ZY8553IJK01C PM00IPTT01_A
User Manual
Contents
Contents
Contents............................................................................................................................... 2
1
Terms and Abbreviations ........................................................................................ 4
Symbols ...................................................................................................................... 6
General Technical Data ............................................................................................ 7

3.1
3.2
3.3
Certification and Standards ....................................................................................................................... 7

3.1.1
Electromagnetic Compatibility(EMC) .............................................................................................. 7
3.1.2
Climatic................................................................................................................................................... 8
3.1.3
Mechanical............................................................................................................................................. 8
3.1.4
Protection Level. .................................................................................................................................. 9
Environmental Operating Conditions. ..................................................................................................... 9

3.2.1
Mechanical Environment Conditions .............................................................................................. 9
3.2.2
Environmental Climatic Conditions. .............................................................................................. 10
Storage and Transport Conditions. ........................................................................................................ 10
Hardware Elements .................................................................................................11

4.1
Rack Types................................................................................................................................................... 11
4.1.1
4.2
4.3
Power Supply Sources .............................................................................................................................. 14

4.2.1
Module IC3642 (REDUNDANT PS, 24VDC 50W) ......................................................................... 14
4.2.2
Module IC3643 (REDUNDANT UNIVERSAL PS, 50W) ............................................................... 19
Processor Modules .................................................................................................................................... 25

4.3.1
4.4
IC3541 Module (CH 2PS + 1CPU + 7 AUX, 4+4+7 U) .................................................................. 11
IC3191 Module .................................................................................................................................... 25
Auxiliary Modules ....................................................................................................................................... 32

4.4.1
Module IC3211 Switch PRP/HSR .................................................................................................... 32
4.4.2
IC3398 Digital Inputs/Outputs Digital Module.............................................................................. 36
Software Reference Manual ..................................................................................41

Ingeteam Power Technology, S.A. 2013 All rights
reserved.
Rev. C
Contents
5.1
User Information ......................................................................................................................................... 41

5.1.1
5.2
CPU IC3191 .......................................................................................................................................... 41
Maintenance Tasks. ................................................................................................................................... 46

5.2.1
CPU IC3191 .......................................................................................................................................... 46
Ingeteam Power Technology, S.A. 2013 All rights

reserved.
Rev. C
Terms and Abbreviations

Local set- This set is composed of at least one power supply module, one or two TSX master
modules, up to sixteen TSX slave modules and one TSX bus for supporting and connecting
these modules.
Local process set. A local set of master TSX CPUs.
Expansion set. A set of TSX bus terminal modules.
Firmware. The software embedded in different modules. In some cases, they offer services and
functions for managing these modules.
Hot Swap. Hot swap modules. This means that you can extract a module without interrupting the
power supply of the chassis that supports the module and therefore without necessarily having to
stop the plant's work.
LSB. The Least Significant Bit in a set of bits.
RTSX (Remote Team Serial Expansion). The TSX variant which allows a CPU to access the
set of expansion data. The RTSX's physical medium is optic fibre. There is a variant called
FRTSX ("Fast Remote Team Serial Expansion") with a faster communication speed.
Set-point. Reference value for carrying out operations.
SSI (Synchronous Serial Interface). Interface used in the absolute position encoders to send
the value read.
TSX (Team Serial Expansion). This is a support device for communications between modules.
It is short range and for local use. Generally, it allows a CPU or a TSX bus terminal module to
access the data of the input/output modules in its local set.
Watch-dog. This element regularly checks the functioning of a module in the system and if there
is an error, it forces it to a safe status.
Slot. This is the place in the chassis where a module can be connected. It can have different
widths depending on the type of module to be connected. The width is measured in positions,
the basic measurement unit is 1 position.
High Side Drive. This is a method for connecting a digital output through which the source's
positive pole is connected to the switch, while the negative pole is connected to the load. A
digital output is considered as being the "high side drive" when the switch acts on the power
source's positive pole. The digital output has two statuses: positive voltage in low impedance
(active output) or high impedance (inactive output).
System power supply source. This is the INGESAS IC3 module responsible for adjusting
the input voltage to the requirements of the modules connected to the TSX bus.
Pag. 4
Cabinet power supply source. This device is for converting the energy connected to the
cabinet into operating voltages as the system's power source (if necessary), for modules
requiring an external power source and other field devices in the plant.
Earth. The conductive mass of the earth, whose electric potential at any point is conventionally
taken as zero.
Functional earth. Low-impedance connection between the electrical circuit and earth, for
purposes not related to safety, such as improving noise immunity.
Protection earth. Low-impedance connection in high voltage / current emergency conditions
between the electrical circuit and earth to reduce the risk to the user as much as possible.
POF Plastic Optical Fibre.
HCS Hard-Clad Silica optical fibre.
V-LINK Commercial versatile link optical fibre.
Pag. 5
Symbols
Symbols
Throughout this manual, you will see some informative signs related to the system's functioning.
There are two types of information, depending on the type and importance that must be given.
N.B.: The information associated to this symbol refers to the instructions that must be
followed. Failure to do so may cause the equipment to function incorrectly, become damaged
or cause harm to persons.
Recommendation:
The information associated to this symbol refers to recommendations or clarifications related to
the document.
Pag. 6
General Technical Data

The general technical data refers to INGESAS IC3 as a whole and therefore is applicable to
all of the system's components.
The possible specific variations of these values in individual modules are covered in the specific
chapter on each module where applicable.
N.B.: The validity of data on functioning and tests performed on INGESAS IC3 is subject
to correct installation and use.
3.1 Certification and Standards

INGESAS IC3 has the following types of certification for its modules:
UL certification (in process)
CE marking according to the 2004/108/CE directive: Electromagnetic Compatibility
(directive EMC/CEM) and Low-Voltage Directive (LVD) (Directive 2006/95/EC).
3.1.1 Electromagnetic Compatibility(EMC)

All of the modules comply with European directive 2004/108/CE on electromagnetic compatibility
(EMC).
N.B.: INGESAS IC3 complies with the basic requirements of the electromagnetic
compatibility directive, providing that the necessary assembly instructions are followed in
each case. For detailed assembly instructions, please see the "INGESAS IC3 System
Start Up and Configuration Manual.
The following table shows the immunity tests performed:
Test
Standard Applied
Test Level
Electrostatic discharge immunity
EN 61000-4-2 (2001)
15 kV in air discharge mode
EN 61000-6-2 (2005)
8 kV in discharge mode in
direct/indirect contact.
EN 61000-4-3 (2006)
10 V / m in the frequency range from

80 to 1000 MHz
EN 50204(1995)
10 V / m in the frequency range from

900 MHz to 1890 MHz
EN 60255-22-2 (2008)
Radiated radiofrequency
immunity test
fields
EN 61000-6-2 (2005)
Fast transient burst immunity
Immunity to signals induced by

radio-frequency
EN 61000-4-4 (2004)
4 kV in power supply and earth

connection
EN 61000-6-2 (2005)
2 kV in the other terminals
IEC 60255-22-4 (2008)
Class B
EN 61000-4-6 (2007)
10 Vrms in the frequency range from

0.15 to 80 MHz
EN 61000-6-2 (2005)
10 Vrms in the frequency range from
Pag. 7
Test
Standard Applied
Test Level
0.15 to 80 MHz
Overvoltage pulse immunity
EN 61000-4-5 (2006)
1 kV in common mode
EN 61000-6-2 (2005)
0.5 kV in differential mode.
EN 60255-22-5 (2008)
DC voltage variations, dips and
interruptions immunity test
IEC 60255-11 (1979)
30% and 60% dips lasting 10.30,

100, 300 and 1000 ms.
IEC 61000-4-29 (2000)
30% and 60% dips lasting 10.30,

100, 300 and 1000 ms.
EN 61000-4-8 (2001)
100 A / m for continuous exposures.
EN 61000-6-2 (2005)
1000 A / m for 2 s exposures.
EN 61000-4-9 (2001)
1000 A / m for positive and negative

pulses.
Damped oscillatory magnetic field

immunity test
EN 61000-4-10 (2001)
100 A / m in the frequency range

from 100 kHz to 1MHz
Damped
oscillatory
immunity test
EN 61000-4-12 (2001)
2.5 kV in common mode
50 Hz magnetic fields immunity

test
Immunity
fields
to
pulsing
magnetic
waves
IEC 60255-22-1 (2007)
1 kV in differential mode.
Dielectric test
IEC 60255-5 (2000)
500 Vac, 50 Hz, 1 min
Insulation resistance test
IEC 60255-5 (2000)
500 Vdc
Voltage pulse test
IEC 60255-5 (2000)
1 kV in common mode
IEC 60255-5 (2000)
1 kV in differential mode.
EN 61000-6-4 (2007)
T=23, HR=48%, P=999 mbar.
EN 55011(2007)
T=23, HR=48%, P=999 mbar.
Radiated radio-electric emissions

measurements
Tbl. 3.1
Summary of Immunity Results
3.1.2 Climatic
Test
Standard Applied
Test Level
Cold test
IEC60068-2-1 (1994)
-40 C, 16h
Dry heat test
IEC60068-2-2(1994)
+75 C, 16h
Temperature variation test
IEC60068-2-14 (1986)
-20 C/+ 70 C
Cyclical humidity heat test
IEC60068-2-30 (2005)
+25 C, 97%HR (6 cycles 12+12)
Continuous humidity heat test
IEC60068-2-78 (2001)
+40 C,93%HR, 16 h.
Tbl. 3.2
Summary of Immunity Results
3.1.3 Mechanical
Test
Standard Applied
Test Level
Vibration test (sinusoidal)
IEC60255-21-1 (1988)
Class I
Tbl. 3.3
Vibration Test Result
Pag. 8
3.1.4 Protection Level.

The protection level refers to the level of protection, using standard testing methods, provided by
cover against the penetration of dangerous agents, external solid materials, water, or other
external mechanical impacts.
Protection Level.
Protection Level (IEC 60529)
IP20
Tbl. 3.4
Protection Level.
3.2 Environmental Operating Conditions.

Environmental operating conditions refer to the characteristics that must be fulfilled where
INGESAS IC3 is to be installed.
INGESAS IC3 has been designed to be installed in a fixed indoor place.
3.2.1 Mechanical Environment Conditions

Environmental mechanical conditions refer to the mechanical limits that must be fulfilled in the
place where INGESAS IC3 is to be installed.
Recommendation:
If these limits can be exceeded in the place where INGESAS IC3 is going to be installed,
appropriate measures should be taken to reduce these values. An example of such measures
includes the use of shock-absorbing systems.
Vibration Test
Constant frequency
Frequency
Current
28.9 m/s2
Duration
4.5 h on each axis (x,y,z)
Scanning frequency
Range
Current
See Scanning Frequency Test Table.
Duration
4.5 h on each axis (x,y,z)
15 Hz
From 3 Hz to 100 Hz
Tbl. 3.5
Vibration Test.
Shock test
Impact type
1/2 sinusoidal wave cycle
Acceleration peak / Pulse duration
15 g / 11 ms
Number of pulses
3 successive pulses in each direction (+ and -) and per

axis (x,y,z) = 3 x 2 x 3 = 18 pulses
Tbl. 3.6
Shock test.
Pag. 9
Scanning frequency test

Frequency (Hz)
11
18
20
30
32
50
60
100
Ax, Ay, Az (m/s2)
11
11
20
20
14
14
10
10
Tbl. 3.7
Scanning frequency test.
3.2.2 Environmental Climatic Conditions.

Environmental climatic conditions refer to the limits of environmental variables surrounding the
INGESAS IC3 equipment.
Recommendation:
If these limits can be exceeded in the place where INGESAS IC3 is to be installed, appropriate
measures should be taken to reduce these values. An example of such measures includes the
use of forced cooling or heating resistors.
Environmental Climatic Conditions

Horizontal Assembly Temperature Range
0C - 60C
Relative Humidity Range

Maximum Level
Section 4.4)
of
Contamination
30% - 90%
(EN
Environmental classification
60255-5
Level 2
Open Type
Tbl. 3.8
Environmental Climatic Conditions.
3.3 Storage and Transport Conditions.

The "Storage and Transport Conditions" table shown below details the conditions for storing and
transporting INGESAS IC3 modules or components, providing that they are in their original
packaging:
Storage and Transport Conditions
Vibrations
See Environmental Mechanical Conditions table
Impacts
Temperature Range
-20C +90C
Relative Humidity Range
10% - 95%
Tbl. 3.9
Storage and Transport Conditions.
Pag. 10
Hardware Elements
Hardware Elements
The description of hardware elements establishes the hardware characteristics specific to each
module that composes the equipment.
4.1 Rack Types

4.1.1 IC3541 Module (CH 2PS + 1CPU + 7 AUX, 4+4+7 U)
Fig. 4.1
IC3541
Pag. 11
Hardware Elements
Fig. 4.2
IC3541
Functional Description
Module IC3541 CH 2PS + 1CPU + 7 AUX, 4+4+7 U is the support panel in which the modules
that compose a local set are assembled.
It may contain 2 power sources, , 1 CPU, up to 7 auxiliary modules, DI/DO, etc.
Inside the rack, signals are exchanged and interconnections are made between the modules and
the bus terminal module. This exchange is made via the TSX bus at a speed of up to
100Mbits/s.
The modules are fed using the backpanel. To do this, the rack has some connectors in which
you should insert the corresponding modules.
Pag. 12
Hardware Elements
Physical Features
The module's dimensions and characteristics can be observed in the following figure:
Fig. 4.3
Module IC3541's Dimensions
Connection Diagram
The rack is the support which holds all of the modules. This rack has to be connected to the
functional earth by means of the connector in the chassis.
Fig. 4.4
Rack Connection Diagram
Technical Data
The technical data for module IC3541 CH 2PS + 1CPU + 7 AUX, 4+4+7 U can be seen in the
following table:
Property
Value
Dimensions (Width x Height x Depth)
483.75 mm x 177.8 mm x 174.8 mm
Weight
2918 g.
Number of available slots
2 power sources. 1 CPU or bus terminal module. 7

auxiliary modules.
Tbl. 4.1
IC3541 Technical Data
Pag. 13
Hardware Elements
4.2 Power Supply Sources

4.2.1 Module IC3642 (REDUNDANT PS, 24VDC 50W)
Fig. 4.5
Module IC3642
Module IC3642 REDUNDANT PS 24VDC 50W is a 50 W power source for feeding other
system modules. The output voltages are 5V (5A), 3.3V (5A).
The module is fed at 24 Vdc and it feeds the modules connected to the rack's slots with the
correct voltage.
The power source is equipped for redundancy. Two power sources can be connected in parallel.
If one of them fails, the other immediately takes control without a voltage drop. All of the
erroneous power source's LEDs will switch off, allowing the user to replace it.
Redundancy functioning is known as N+1 mode. When two power sources are connected in
parallel, the maximum continuous output is 5A.
Pag. 14
Hardware Elements
Physical Dimensions
Fig. 4.6
Module IC3642
Pag. 15
Hardware Elements
Connections Diagram
The following figure shows the input connectors and LEDs.
Fig. 4.7
IC3642 Connections Diagram
5V output correct LED.
3.3 V output correct LED.
Input correct LED.
24Vdc input voltage connector (+, - and earth in descending order).
Technical Data
The technical data of module IC3642 REDUNDANT PS 24VDC 50W can be seen in the
following tables:
Mechanical Data
52.25 mm x 175 mm x 140 mm
Weight
346 g.
Slot width
2 positions
Tbl. 4.2
IC3642 Mechanical Data
Pag. 16
Hardware Elements
Electrical Data
Power supply voltage
2425% Vdc
Maximum input current
3.2 A (max.)
Maximum output current
In 3.3 V
5A
In 5 V
5A
Dissipated power
12 W (max.)
Incorrect power supply LED.
Green LED on when the input

voltage is correct.
Green LED indicating that there is

voltage in the 5 V output.

voltage in the 3.3 V output.
Input voltage supervision
Voltage drop detection in the primary

circuit (Power supply failure signal)
If the voltage is less than 24V-25%

(18V)
Output voltage supervision
Voltage drop detection in the PS_OK

signal output
If any of the output voltages are less

than -5% or greater than +13%
Serial diodes
Redundancy.
Mode N+1
Output reductions depending on

the temperature.
With 60C temperature
100% of the output power
Insulation
Between input and output
2000 Vac for 60s.
Insulation
Between input and earth
2000 Vdc for 60s.
Continuous conducted emission.
Class EN 55022 , Part 15 FCC Class

A
Radiated emission
EN 55011 class A
Electrostatic discharges (ESD)
EN 61000-4-2 air 15 kV, contact 8

kV
EN 61000-4-4, in common mode and

in 2 kV differential mode.
Shock waves (SURGE)

RF in common mode
EN 61000-4-6, 10 Vrms
Radiated immunity (IR)
EN 61000-4-3, 10V/m
Immunity to voltage dips, brief

interruptions
and
voltage
variations in DC power supply
access points.
EN 61000-4-29
Protection
polarisation
against
inverse
Tbl. 4.3
IC3642 Electrical Data
Module Diagnostics
The power source is continuously supervising the voltage value in the primary circuit. As soon as
the voltage is detected as being below the admissible limit, the power source informs the system
so that it can stop correctly and so that no damage is caused to the other modules.
If the input voltage is less than 24V-25%, the "input voltage LED" will switch off. When the
voltage is greater than 24V-25%, the LED will switch on and the "power supply failure" signal in
the back panel's bus will show a low level (0 volts).
The power source is protected against power supply connections with inverse polarity. In the
case of backfeeding, there is no voltage consumption and the LEDs will stay off.
Pag. 17
Hardware Elements
The output voltage is monitored. If any of the output voltages is outside the limits, the power
source will inform the system through signal "PS_OK".
When one of the output voltages is less than -5% or greater than +13%, and signal "PS_OK" is
low. In this case, only the "incorrect output voltage" LED will be on.
During redundant operation, a low "PS_OK" signal means a failure in one of the two power
sources. The user can hot swap the power source whose LEDs are off and replace it by
hotswapping it with a new power source.
Troubleshooting Possible Causes and Solutions
IC3642. The Troubleshooting Table contains a list of the possible errors that may occur in
module IC3642 REDUNDANT PS 24VDC 50W with the possible causes and solutions.
Correct Input Error LED
Correct Output Error LED
Possible causes
Possible solutions
Off
The power source is not

receiving a correct voltage
for it to function properly.
Check the power source's

input voltage to see that it
is within the admissible
range and check the
connection's polarity.
On
Off (Any of the LEDs).

Operating
without
redundancy.
There is a short-circuit
somewhere in the system's
backplane or in the module
itself.
Remove the power source

from the rack and start up
the system. If none of the
LEDs switch on, change
the power source. If the
LEDs switch on, perform
the
following
tests.
Connect the power source
and unplug the rest of the
system's modules. If none
of the LEDs light up, there
is a problem with one of
the
rack's connectors.
Change the rack. If the
the remaining tests. While
there is no voltage, insert
the next module. Switch on
LEDs light up, change the
module that you had
inserted. If the LED lights
up, repeat the process with
the next module until you
find the damaged one.
On

Operating
with
redundancy.
Tbl. 4.4
If any of the power

source's LEDs are off and
the voltage in the bus is
correct, change the power
source module. If none of
the output LEDs are on,
check the modules one by
one as if there were no
redundancy.
IC3642 Troubleshooting.
Pag. 18
Hardware Elements
4.2.2 Module IC3643 (REDUNDANT UNIVERSAL PS, 50W)
Fig. 4.8
IC3643 Module
Module IC3643 Redundant Universal PS 50W is a 50 W power source for feeding other system
modules. The output voltages are 5V (5A), 3.3V (5A).
The module is fed from 110Vdc to 300Vdc or 115V~ to 250V~ and feeds the modules
connected to the rack's slots with the appropriate voltage.
The word "universal" is used because of the extensive input voltage range and the capacity to
work both in AC and DC.
Redundancy: The power source is equipped to function in redundant mode. Two power sources
can be connected in parallel. If one of them fails, the other immediately takes control without a
voltage loss. All of the erroneous power source's LEDs will switch off, allowing the user to
replace it.
Redundancy functioning is known as N+1 mode. When two power sources are connected in
parallel, the maximum continuous output will be 5A.
Pag. 19
Hardware Elements
Physical Dimensions
Fig. 4.9
IC3643 Module
Pag. 20
Hardware Elements
Connections Diagram
The following figure shows the input connectors and LEDs.
Fig. 4.10
1. 5V output correct LED.

2. 3.3 V output correct LED.
3. Input correct LED.
4. Input voltage cable connector (+, - and earth in descending order).
Technical Data
The technical data of module IC3643 Redundant Universal PS 50W can be seen in the following
tables:
Mechanical Data
52.25 mm x 175 mm x 130.4 mm
Weight
371 g.
Slot width
2 positions
Tbl. 4.5
Pag. 21
Hardware Elements
Electrical Data
110-300Vdc, 115-250V~
Maximum input current
0.75 Adc (max.), 0.7A~ (max)
In 3.3 V
5A
In 5 V
5A
Dissipated power
10 W (max.)
Incorrect power supply LED.
Green LED on when the input

voltage is correct.

voltage in the 5 V output.

voltage in the 3.3 V output.
Input voltage supervision
Voltage drop detection in the primary

circuit (Power supply failure signal)
If the input voltage is less than 75Vdc

or 50V~
Output voltage supervision
Voltage drop detection in the PS_OK

signal output
If any of the output voltages are less

than -5% or greater than +13%
Redundancy.
Mode N+1
Output reductions depending on

the temperature.
With 60C temperature
100% of the output power
Insulation
Between input and output
2000 Vac for 60s.
Insulation
Between input and earth
2000 Vdc for 60s.
Continuous conducted emission.
Class EN 55022 , Part 15 FCC Class

A
Radiated emission
EN 55011 class A
Electrostatic discharges (ESD)
EN 61000-4-2 air 15 kV, contact 8

kV

Shock waves (SURGE)

RF in common mode
EN 61000-4-6, 10 Vrms
Radiated immunity (IR)
EN 61000-4-3, 10 V/m

interruptions
and
voltage
variations in DC power supply
access points.
EN 61000-4-29

interruptions
and
voltage
variations in AC power supply
access points.
EN 61000-4-11
Tbl. 4.6
Pag. 22
Hardware Elements
Module Diagnostics
The power source is continuously supervising the voltage value in the primary circuit. As soon as
the voltage is detected as being below the admissible limit, the power source informs the system
so that it can stop correctly and so that no damage is caused to the other modules.
If the input voltage is less than 75Vdc or 50Vac-25%, the "input voltage LED" will switch off.
When the voltage is greater than these values, the LED will switch on and the "power supply
failure" signal in the back panel's bus will show a low level (0 volts).
Since the power source can work with AC and DC input voltages, the input voltage connector
(number 4 in the connections diagram) does not have any polarity. This means that when a DC
power supply is being used, it is possible to work with a negative or positive polarity. Hence,
there is no danger of inverting the polarity.
The output voltage is monitored. If any of the output voltages is outside the limits, the power
source will inform the system through signal "PS_OK".
When one of the output voltages is less than -5% or greater than +13%, and signal "PS_OK" is
low. In this case, only the "incorrect output voltage" LED will be on.
During redundant operation, a low "PS_OK" signal means a failure in one of the two power
sources. The user can hot swap the power source whose LEDs are off and replace it by
hotswapping it with a new power source.
Pag. 23
Hardware Elements
Troubleshooting. Possible Causes and Solutions

IC3643. The Troubleshooting Table contains a list of the possible errors that may occur in
module IC3643 Redundant Universal PS 50W with the possible causes and solutions.
Correct Input Error LED
Correct Output Error LED
Possible causes
Possible solutions
Off
The power source is not

receiving a correct voltage
for it to function properly.
Check the power source's

input voltage to see that it
is within the admissible
range and check the
connection's polarity.
On

Operating
without
redundancy.
somewhere in the system's
backplane or in the module
itself.
Remove the power source

from the rack and start up
LEDs switch on, change
the power source. If the
the
following
tests.
Connect the power source
and unplug the rest of the
system's modules. If none
of the LEDs light up, there
is a problem with one of
the
rack's connectors.
Change the rack. If the
the remaining tests. While
there is no voltage, insert
the next module. Switch on
LEDs light up, change the
module that you had
inserted. If the LED lights
up, repeat the process with
the next module until you
find the damaged one.
On

Operating
with
redundancy.
Tbl. 4.7
If any of the power

source's LEDs are off and
the voltage in the bus is
correct, change the power
source module. If none of
the output LEDs are on,
check the modules one by
one as if there were no
redundancy.
IC3643 Troubleshooting.
Pag. 24
Hardware Elements
4.3 Processor Modules

4.3.1 IC3191 Module
Fig. 4.11
IC3191 Module
Module IC3191 CPU is the main processor or CPU. It controls the system's logic by running the
corresponding user programs.
Module IC3191 CPU is based on a modular architecture supported in industrial standards that
allow future product updates to be incorporated easily. For this purpose, it is possible to use
modules developed by both Ingeteam and by other manufacturers, facilitating a wide range of
improvements in the future.
The basic IC3191 CPU includes a microprocessor module with the following characteristics:
Intel Atom N270 1.6Ghz microprocessor.
L1 cache: 32 KB for instructions and 24 KB for data.
L2 cache: 512 KB
SDRAM : 1 GB DDR 333 MHz (can be updated to 2 GB) .
Pag. 25
Hardware Elements
There is a built-in Flash memory in the microprocessor nodule for storing the CPU's initialisation
code (BIOS/Bootloader). The following resources are also available for continuous storage of
code and data:
Compact Flash. The IC3191 CPU has two slots, each one for supporting a 4 Gb, type
1 Compact Flash memory:
A Compact Flash which cannot be accessed by the user, for storing firmware
and the application. This Compact Flash slot is connected to the primary IDE
channel.
A Compact Flash which can be accessed by the user, for storing the
configuration and parameter log. This Compact Flash slot is connected to the
secondary IDE channel. It can be hotswapped (insertion and extraction).
NVRAM. The IC3191 CPU offers up to 128 KB non-volatile RAM for persistent
dynamic storage, 62 KB of which is user-accessible.
EEPROM. The IC3191 CPU has a 1K EEPROM:
An all-purpose, restricted access EEPROM for saving configuration data, e.g.
the CPU version.
Furthermore, the CPU module is also capable of acting as a communications interface
between other CPU-type modules, bus terminal modules and other types of devices compatible
with the communication standards supported.
For this purpose, the CPU has six 10/100 Mbits/s Ethernet ports based on the 10/100BaseTX
standard, 1 USB 2.0 port and 2 RS-232/485
ports. These are all situated on the chassis
backplane (IC3541) on which the CPU is mounted.

The Ethernet and USB ports are protected against different types of electromagnetic
interference, complying with the tests in the following table:
Port
ESD
4-2)
(IEC6100-
Quick Trans.
Shock
waves
(IEC6100-4-5)
Osc. damped
Insulation
Ethernet
COM
15 KV/ 8 KV
2 KV
2 KV/ 1 KV
1 KV/ 500 V
1000 Vms
15 KV/ 8 KV
2 KV
2 KV/ 1 KV
1 KV/ 500 V
USB
1000 Vms
15 KV/ 8 KV
Tbl. 4.8
IC3191 test for Ethernet ports, COM and USB
The CPU is able to manage up to 16 TSX slaves at a speed of up to 100Mbit/s.

The IC3191 CPU offers you the following hardware resources for measuring time:
Realtime clock.
Standard 8254 counter/timer built into the microprocessor module.
Three external counters for the microprocessor module. These counters can request
interrupts from the CPU.
Pag. 26
Hardware Elements
The IC3191 CPU module is fed by the INGESAS backpanel using voltages of 5V 5 and 3.3V
5. The power source offers the following:
Protection against overvoltages and overcurrents.
Hotswap driver circuit enabling you to insert/extract the CPU in a controlled manner
while the backpanel is being fed.
Continuous power supply voltage for over 100us after the NMI signal has been
activated when the power source is switched off.
The IC3191 CPU module has the following user interfaces:
OFF/ON/TST switch.
ON LED.
OK LED.
POWER LED.
Speed and link/activity LED per Ethernet channel.
LCD with 3 buttons and 13 LEDs (on the front of the chassis).
You can also Hot-Swap the CPU, although you must make sure that you switch the CPU to Off
Mode before removing it.
Configuring the Module
There are three functioning modes: Run Mode, Test Mode and Off Mode , each with different
CPU functional features. There is a switch on the front of the CPU for configuring the operating
mode.
The switch can be set to one of three positions:
Off mode: The CPU must be in this mode in order to switch off correctly. If you insert
a CPU while in this mode, the LED will not light up, even if the module is being fed
voltage correctly. When switching to either of the other two modes, the ON LED must
be on. When switching from one of these statuses to Off Mode or if there is a system
voltage failure, the CPU must be shut down properly: the ON LED should switch off
after being set to this mode. This procedure is necessary in order to hotswap the CPU
without losing the power supply. If there is a redundant system with two CPUs, the
redundant CPU will take control of the plant and you can swap the main CPU once
the ON LED has switched off.
Run Mode: Normal functioning mode which the CPU uses to control systems. In this
position, the CPU runs the user program as well as the other internal tasks.
Test Mode: Special functioning mode. The CPU has no communication.
Pag. 27
Hardware Elements
Physical Features
Fig. 4.12
IC3191 Module
Pag. 28
Hardware Elements
Connections Diagram
There now follows a connection diagram of the CPU and the elements that compose it.
Fig. 4.13
IC3191 Connection Diagram
Mod_ON diagnostics LED.
Mod_OK diagnostics LED.
ON LED.
CFLASH memory slot.
Ethernet 0 port.
Ethernet 1 port.
Connector for external IRIG_B synchronisation source.
Switch for selecting the operating mode (OFF/ON/TST).
RS-232/485 serial port.
10 RS-232/485 serial port.

11 Ethernet 2A port.
12 Ethernet 2B port.
13 Ethernet 3A port.
14 Ethernet 3B port.
Pag. 29
Hardware Elements
Technical Data.
Typical data on the IC3191 CPU can be seen in the following table:
Mechanical Data
105 mm x 174 mm x 154.5 mm
Weight
720 g.
Slot width
4 positions
Tbl. 4.9
Electrical Data
5 V 5 and 3.3 V 5 via backplane.
Maximum
power
consumption.
supply
In 3.3 V
1 A (max.)
Maximum
power
consumption.
supply
In 5 V
2.5 A (max.)
Typical
power
consumption.
supply
In 3.3 V
0.75 A (typical)
Typical
Power
Consumption
Supply
In 5 V
2 A (typical)
Dissipated Power
15 W (max.)
Tbl. 4.10
Specific module data

Main microprocessor
Intel Atom N270 1.6Ghz.
RAM
1 Gbyte.
NVRAM
128 Kbytes.
FLASH Memory
4 Gbyte.
Backup battery for RAM
BR2032 lithium battery which can be

removed from the CPU backplane
Communication ports
Ethernet
2 10/100-Base-TX ports with RJ-45

connector at 10/100Mbit/s + 2x2
10/100-Base-TX ports with RJ-45
connector at 10/100Mbit/s.
Communication ports
Serial
Two RS-232/485 ports with female

SubD-9 connector up to 115Kbps.
Communication ports
Serial
1 x USB 2.0 port with USB Type A

connector at 1.5/12/480 Mbit/s
Maximum number of TSX slaves
16
Time synchronisation
IRIG-B002
Two pin 5.08mm header
LCD
3-line local diagnostics display with

backlight.
IEC 61131 - 3
Temperature
Ambient temperature of 0 to 60C

without forced cooling.
Humidity
Humidity of 10% to 90% without

condensation.
Hot Swap
Dependant on setting CPU to Off

mode beforehand.
Programming
supported
languages
Tbl. 4.11
Specific Module Data
Autodiagnostics signalling
In Service LED
Red In Service LED
ON LED
Green active
LED OK
Orange running
Pag. 30
Hardware Elements
Autodiagnostics signalling
Ethernet link status LED
1 green LED per Ethernet port: Off:

No link. On: With inactive link
Flashing: With active link
Ethernet link speed LED
1 yellow LED per Ethernet port: Off:

10Mbits/s speed On: 100Mbits/s
speed
Temperature supervision
Built-in microprocessor temperature

sensor The microprocessor module
has other temperature sensors.
Temperature supervision
2 sensors for ambient temperature

inside the CPU The system is able to
request interrupts or reset the CPU
depending on the temperatures
measured.
Power supply voltage supervision
Supervision of minimum thresholds

of the external power supply voltage
and those generated internally. The
CPU will stay in reset mode while the
voltage does not exceed the
minimum threshold.
Watchdog
Space of time during which the CPU

is monitored. This can be configured
to initialise the CPU or permanently
reset it until the power supply is
interrupted. The watchdog triggers if
it is not refreshed within a
configurable period of time.
Tbl. 4.12
Signalling / Autodiagnostics.
N.B.: The battery may explode as a result of inappropriate use. Do not recharge,
dissemble or throw it into a fire.
Troubleshooting. Possible Causes and Solutions

The IC3191 Troubleshooting Table contains a list of the possible errors that may occur in the
IC3191 CPU module, with the possible causes and solutions.
Error
Possible causes
Possible solutions
Does not light up in Run or Test

mode
The external power supply voltages

are below the admissible thresholds.
Check that the status of the power

supply source is correct
Does not light up in Run or Test

mode
processor module
Replace the module
Tbl. 4.13
in
the
IC3191 Module Troubleshooting
Pag. 31
Hardware Elements
4.4 Auxiliary Modules

4.4.1 Module IC3211 Switch PRP/HSR
Pag. 32
Hardware Elements
IC3211 PRP/HSR is a PRP/HSR switch module.
The module has two PRP/HSR ports and one Redundancy Box with 4 RJ45 ports. You can
connect a total of 4 redundancy boxes to provide PRP/HSR network redundancy to equipment
that does not have it.
There are two versions of this module:
IC3211AA, with PRP/HSR RJ45 connectors.
IC3211AB, with PRP/HSR optical fibre connectors.
Physical Dimensions
Fig. 4.14
Module IC3211
Pag. 33
Hardware Elements
Connections Diagram
The IC3211AA connections diagram is as follows:
Fig. 4.15
IC3211AA Connections Diagram
LED ON.
LED OK.
Redundancy Box Ethernet 1.
Redundancy Box Ethernet 1 LED.
10 Redundancy Box Ethernet 4 LED.

11 Ethernet A.
12 Ethernet A LED.
13 Ethernet B.
14 Ethernet B LED.
Pag. 34
Hardware Elements
The IC3211AB connections diagram is as follows:
Fig. 4.16
IC3211AB Connections Diagram
LED ON.
LED OK.
10 Redundancy Box Ethernet 4 LED.

11 Ethernet A.
12 Ethernet A LED.
13 Ethernet B.
14 Ethernet B LED.
Pag. 35
Hardware Elements
Technical Data
Typical data of the IC3211 CPU can be seen in the following table:
Signalling/Autodiagnostics
LED ON
Green In Service LED
LED OK
Green In Service LED
Ethernet link status LED
1 green LED per Ethernet port: Off: No link. On: With

inactive link. Flashing: With active link
Tbl. 4.14
Signalling / Autodiagnostics.
4.4.2 IC3398 Digital Inputs/Outputs Digital Module

The IC3398 module provides digital I/Os to INGESAS IC3. It has 8 digital outputs and 4 digital
inputs per module.
Pag. 36
Hardware Elements
There are different versions of the module depending on the voltage admitted.
IC3398AA, inputs/outputs at 24 Vdc
IC3398BA, inputs/outputs at 48 Vdc
IC3398CA, inputs/outputs at 125 Vdc
IC3398DA, inputs/outputs at 220 Vdc
Physical Dimensions
Fig. 4.17
Module IC3211
Pag. 37
Hardware Elements
ConnectionsDiagram
The IC3398 connections diagram is as follows:
Fig. 4.18
Digital outputs.
Digital inputs.
Technical Data
Typical data of the IC3398 module can be seen in the following table:
IC3398AA
IC3398BA
IC3398CA
IC3398DA
Rated voltage
24 Vdc
48 Vdc
125 Vdc
220 Vdc
Active above
12 Vdc
37 Vdc
87 Vdc
172 Vdc
Inactive under
9 Vdc
32 Vdc
82 Vdc
165 Vdc
Burden
3 mA rated voltage
3 mA rated voltage
3 mA rated voltage
3 mA rated voltage
Tbl. 4.15
Digital inputs
Pag. 38
Hardware Elements
IC3398AA
IC3398BA
IC3398CA
IC3398DA
24 Vdc
48 Vdc
125 Vdc
220 Vdc
Maximum
closure
current (4 s)
15 A
15 A
15 A
15 A
Pitch
current
(permanent):
8A
8A
8A
8A
Connection capacity
2000 VA at 250 Vdc
2000 VA at 250 Vdc
2000 VA at 250 Vdc
2000 VA at 250 Vdc
Activation time
<8 ms
<8 ms
<8 ms
<8 ms
Reset time
<6 ms
<6 ms
<6 ms
<6 ms
Breaking
capacity
with resistive load
8A
0.9 A
0.4 A
Breaking
capacity
with inductive load
(L/R=40 ms)
1A
0.75 A
0.35 A
Fig. 4.19
Digital outputs
Fig. 4.20
Digital outputs
Connections
Pag. 39
Hardware Elements
Digital
inputs
Fig. 4.21
Digital inputs
Pag. 40
Software Reference Manual

The INGESAS IC3 Software Reference Manual contains detailed information on common
operations to perform with INGESAS IC3.
The information contained in this manual is aimed at those who are familiar with the concepts
and elements that compose an automation system. To use the equipment, the user must be
qualified,i.e. someone who is capable of using electrical and electronic equipment according to
the corresponding safety standards.
In this manual, you will find the following:
User informaiton.
Configuring the Equipment
5.1 User Information

This chapter describes the information that the user receives via the LEDs and front screen.
5.1.1 CPU IC3191

Descriptionof the Front of the Module
The equipment composed of an IC3191 CPU and an IC3541 rack has a series of elements on its
front. Some of these elements, LEDs and the display are used for communicating certain pieces
of information to the user. Other elements such as buttons and the USB are for maintenance
operations. This chapter will describe these hardware elements. The chapter that follows will
discuss potential maintenance operations.
Pag. 41
5.1.1.1 Front LEDs

Fig. 5.1
IC3541 Rack
In the picture of the IC3541 rack, you see that it has13 LEDs on the front, each one with a
different meaning.
Pag. 42
LEDs
Here is a zoomed in view of the LED area and the chassis control panel.
Fig. 5.2
LEDs
There are 13 LEDs divided into two positions. There are two LEDs with set meanings and
several LEDs with user-definable information. The meaning of each LED is as follows:
1
User-definable.
User-definable.
User-definable.
User-definable.
User-definable.
User-definable.
User-definable.
User-definable.
ON: The equipment is energised and on.
10 OK: The equipment is active.

11 Reserved for future use.
The LEDs definable by the user can be used with IEC-61131-3 logic.
Pag. 43
5.1.1.2 Display and Front Control Panel

Fig. 5.3
IC3541 Rack
The IC3541 rack has a front display and 3 buttons which allow you to see and modify the
equipment's configuration.
Control panel
On the front cover of the IC3541 rack, there are 3 buttons which let you make a series of
adjustments to the equipment. The action performed by each of the buttons will depend on the
menu shown on the display.
Fig. 5.4
Front Control Panel.
As can be seen in the picture below, the display is divided into two areas: the right-hand area
shows three options with a black background. These options work as a menu. To selection one
of them, click on the button at the right.
Pag. 44
Fig. 5.5
Screen
Button 1 corresponds to menu option 1 (ALONE), button 2 corresponds to menu option 2

(MASTER) and so on.
Screen
The IC3541 rack has a front display with three lines. The default display will show the following
information:
Fig. 5.6
Startup Screen
Type of equipment. The possible values are: NO CONFIG, TEST, STANDALONE,

MASTER, ACTIVE, BACKUP, UNKNOWN.
Equipment's firmware version.
UCS time in UTC.
When you click on button 4, you access the network information menu.
When you click on button 5, you access the UCS type menu.
When you click on button 6, you access the tools menu.
Equipment Type and Status

The first line of the display shows the equipment's status, the possible statuses have the
following meanings:
1
NO CONFIG: The equipment is not configured.
TEST: The level at the back of the IC3191 CPU is in TEST position.
STANDLONE: The equipment is configured as being standalone.
MASTER: The equipment is configured as being the master.
ACTIVE: The equipment is configured as the BACKUP, and is active. The MASTER
may not be present or is malfunctioning.
BACKUP: The equipment is configured as the BACKUP and is inactive. There is an

active MASTER.
Pag. 45
UNKNOWN: The equipment is not configured as a valid option.
5.1.1.3 Front USB

Fig. 5.7
IC3541 Rack
On the front of the IC3541 rack, there is a USB connector which allows you to perform the
following operations:
Load a new firmware.
Load the communications configuration.
Load the UCS configuration.
Save the communications and UCS configuration in a new USB memory.
These operations are described in the chapter entitled "Maintenance Tasks".
5.2 Maintenance Tasks.

This chapter describes the different operations that can be performed on the equipment. Some
of these actions are performed using both the control panel and the display on the front of the
equipment. Other actions are performed via the USB port on the front of the rack.
5.2.1 CPU IC3191

There now follows a description of all of the maintenance operations that can be performed on
the IC3191 CPU from an IC3541 rack.
Pag. 46
5.2.1.1 Connection to the Ethernet Network

Functional Description.
As can be seen in the following picture, the system has six RJ-45-type Ethernet connectors.
Fig. 5.8
IC3191 Backplane
However, the six RJ-45 connectors do not belong to six different network drivers. The system
has four different network drivers, these drivers being two different types:
ETH0 and ETH1: These are single drivers. Each driver has an Ethernet port.
ETH2 and ETH3 are double drivers. Each driver has two Ethernet ports. They are
redundant. Each driver port must be connected to a different network and the driver
decides which port to communication through; if one fails it will automatically switch
to the other. However, both Ethernet driver ports have the same IP addresses. This
functioning is totally user-transparent. Obviously, if there is only one network, you can
use either port to connect to the equipment to the network, but there will of course be
no redundancy.
For this reason, there are four Ethernet drivers, two single ones (ETH0 and ETH1) and two with
redundancy (ETH2 and ETH3).
Pag. 47
Connection
In order for the equipment to function correctly, a specific functional feature has been defined for
each network adaptor. Hence, when installing the equipment, you must respect this connection
between the different network drivers and the networks available.
ETH0 and ETH1: These drivers will be used for MASTER/BACKUP interconnection.
The MASTER's ETH0 driver is to be connected to the BACKUP's ETH0 driver using a
crossed cable. The MASTER's ETH1 driver is to be connected to the BACKUP's
ETH1 driver using a crossed cable. Equipment configured as STANDALONE or which
does not have a MASTER/BACKUP configuration must not use these network drivers.
ETH2: This driver will be used for interconnection with the main control desk. Since
this driver has a double port, it can be connected to two different networks with
access to the main control desk. If there is only one network, connect it to either of
the ETH2 driver's ports.
ETH3: This driver will be used for interconnection to the substation. Since this driver
has a double port, it can be connected to two different substation network. If there is
only one network, connect it to either of the ETH3 driver's ports.
5.2.1.2 Mains Configuration Display.

Using the IC3541 rack's front control panel, you can see the UCS's network configuration. This
configuration is shown on the front display. However, you cannot modify the configuration using
the control panel.
Fig. 5.9
Control panel
To see the equipment's network configuration, you need to go to the startup screen. When you
click button 1, you will see the configuration of the first network adapter configured and with
network connection. This is an example of the screen:
Pag. 48
Fig. 5.10
ETH1
Network adapter.
IP Address.
Subnetwork mask.
NEXT button for viewing the configuration of the next network adapter. If a network
adapter is not connected to the network, its configuration is not shown. If there are no
more network adapters configured and connected, when you press the button, no
action will be performed.
This button does not perform any action.
BACK button: Returns to the startup/home screen.
If a network adapter has more than one IP address, a screen will be shown per address:
Fig. 5.11
Equipment with several IP addresses.
On the right of the adapter's name (1), you can see a number in brackets. This number is for
distinguishing the various IP addresses. When you click on the NEXT button, you will see the
following IP address for this adapter or the following adapter, as applicable.
Where there is no network adapter connected, the following scree in shown:
Fig. 5.12
Equipment with no network connection.
Pag. 49
5.2.1.3 Viewing and Modifying the Installation Type

An IC3191 CPU can be configured in three different ways:
1
Master.
Backup.
Standalone.
Using the control panel and the front display, it is possible to view and modify the type of UCS.
Let's start from the startup screen.
Fig. 5.13
Startup Screen
When you click on button 5, you enter the "UCS Type" menu. In this menu, you will see a screen
like this:
Fig. 5.14
TYPE Menu Screen
The meaning of the three lines on the left are as follows:

1
UCS Type: This can be: MASTER, BACKUP, STANDALONE, UNKNOWN.
UCS Status - ONLINE or TEST: This status depends on the position of the level on
the IC3191 CPU's backplane.
Equipment Status: This can be ACTIVE OR PASSIVE. ACTIVE means that the UCS
is functioning. Normally, a MASTER UCS will have a ACTIVE status. PASSIVE
should only appear when a UCS is configured as being BACKUP and when its UCS
MASTER is disconnected.
UCS Types
A UCS can work alone or form part a MASTER/BACKUP pair.
When is work as a
MASTER/BACKUP, you will have UCS redundancy. There are two different types of UCS:
Pag. 50
STANDALONE: A UCS which works alone.
MASTER: The UCS works in a MASTER/BACKUP configuration. By default, the

UCS MASTER is always active.
BACKUP: The UCS is in a passive status by default. It is only activated if there is no

communication with the UCS MASTER.
MASTER/BACKUP Functioning
You can define two UCSs so that they work together forming a MASTER/BACKUP pair, thus
being able to use redundancy. The steps for implementing a MASTER-BACKUP configuration
are as follows:
1
Configure a UCS as a MASTER.
Generate its configuration using the INGESYS eFs tool and export it via the
Ethernet network or a USB memory.
If the configuration has been exported to a USB memory, load the UCS configuration
via the USB port.
Disconnect the second UCS from the network and set its rear lever to TEST position.
Configure a UCS as a BACKUP.
Generate its configuration using the INGESYS eFs tool and export it via the
Ethernet network or to a USB memory.
If the configuration has been exported to a USB memory, load the backup UCS
configuration via the USB port.
Connect the BACKUP UCS to the network or set the rear lever to the ON position.
Pag. 51
UCS Statuses
The UCS can have the following statuses. These statuses can be changed using the lever on
the IC3191 CPU's backplane. The possible statuses are as follows:
1
ONLINE: The lever is in the ON position. The equipment is functioning correctly.
TEST: The lever is in the TST position. The equipment is disconnected.
Modifying the UCS Type

You can change the UCS type using the display and front control panel. Let's start from the
startup screen.
Fig. 5.15
Startup Screen
Go to the startup menu and click on button 2 to access the Type menu.
Fig. 5.16
TYPE Menu Screen
Pag. 52
Once there, press button 1 to access the screen that lets you change the UCS type.
Fig. 5.17
Type Selection Screen
This screen will show three types of UCS. Choose the type you wish:
1
ALONE: When you press button 1, the new type will be STANDALONE.
MASTER: When you press button 2, the new type will be MASTER.
BACKUP: When you press button 3, the new type will be BACKUP.
After pressing the corresponding button, a new confirmation screen will appear.
Fig. 5.18
Type Selection Screen
The three buttons have the following meanings:

1
YES: When you press button 1, the CPU type will change.
NO: When you press button 2, you return to the startup screen.
BACK: When you press button 3, you return to the previous UCS type selection
screen.
When you press the YES button, the UCS type will start changing and at this point, the following
screen will appear:
Fig. 5.19
Changing Installation Type
The OK LED will immediately switch off. When the operation has finished, you will return to the
startup screen, but the UCS status will be NO_CONFIG:
Pag. 53
Fig. 5.20
NO CONFIG Screen
Now the equipment has to restart. In a few seconds, the equipment's display will go black and
all of the LEDs will switch off. This the signal to restart the equipment. When the equipment has
restarted completely, the OK LED will switch on and the display will show the startup screen.
Fig. 5.21
Startup Screen
As you can see, the UCS type has changed and is now STANDALONE.
5.2.1.4 Saving the Configuration

You can save the UCS configuration on a USB memory connected to the USB connector on the
front of the IC3541 rack. The steps to follow to save the configuration are as follows:
Accessing the TOOLS Menu
Fig. 5.22
Startup Screen
Using the control panel on the front of the IC3541 rack, you can access the TOOLS menu by
pressing button 6. When you click on the button, the following screen will appear:
Pag. 54
Fig. 5.23
TOOLS Screen
The first option in this menu is for saving the configuration.

Saving the Configuration
Using the TOOLS menu, you can save the UCS configuration in a USB memory. The
configuration is stored in several files with the CNF extension which is stored in a directory in the
USB memory whose name is composed of the following:
1
Projects name.
One number. Normally 1.
M or B, depending on the type of UCS. If the UCS is MASTER type or

STANDALONE, the letter will be M. If the UCS is BACKUP type, the letter will be B.
To backup the configuration from the TOOLS menu, press button 5. A new screen will appear
like this:
Fig. 5.24
SAVE Screen
This screen has three options:

1
YES: Save the configuration in the USB memory.
NO: Returns to the startup screen.
BACK: Returns to the previous screen.
Pag. 55
When you press button 1, the configuration will begin to be saved in the USB memory. While the
configuration is being saved, a message will appear on the screen. If the operation has not been
performed successfully, the following screen will appear:
Fig. 5.25
Error Screen
RETRY: When you press this button, you retry the operation. It is possible that there
is no USB memory connected to the port.
No action performed.
OK: Returns to the startup screen.
5.2.1.5 Deleting the Configuration

You can delete the configuration stored in the UCS. To delete the configuration, use the control
panel on the front of the IC3541 rack.
Fig. 5.26
Startup Screen
Fig. 5.27
TOOLS Screen
Pag. 56
To select the option to delete the configuration, press button 4. The menu will change to the
following:
Fig. 5.28
TOOLS Screen
Deleting the Configuration

Using the TOOLS menu, you can delete the UCS configuration in a USB memory. After deleting
the configuration, the UCS goes into NO CONFIG. mode.
To delete the configuration from the TOOLS menu, press button 5. A new screen will appear like
this:
Fig. 5.29
CLEAR Screen

1
YES: Deletes the UCS configuration.
When you press button 1, the OK LED switches off and screen will appear indicating that the
configuration is being deleted.
Fig. 5.30
CLEAR Screen
When the deletion is complete, the startup screen will reappear and you will see the status as
being NO CONFIG. The OK LED will continue to be off.
Pag. 57
Fig. 5.31
NO CONFIG Screen
5.2.1.6 Load Communications Configuration

FunctionalDescription
There are two procedures for loading a new configuration in the UCS:
Via an Ethernet network using INGESYS eFS. For more information, see the
"INGESYS eFS" manual.
Using a USB memory stick inserted into the front USB port on the IC3541 rack.
The configuration must be in the USB memory's root directory.
To load a new configuration using a USB memory, follow the procedure below:
Create the new configuration with INGESYS eFS. This program has an option for
storing the UCS configuration on a USB memory stick. See the INGESYS eFS
manual for more details.
Insert the USB memory stick into the front USB port on the IC3541 rack.
The equipment will automatically detect the new configuration and start to read it.
The front OK LED will switch off.
While loading the new configuration, a message will appear on the front panel
indicating that the new configuration is being loaded.
Fig. 5.32
Loading Communications Configuration.
When the installation is complete, you will return to the startup screen.
Pag. 58
Fig. 5.33
Startup Screen
The OK LED will switch on.
5.2.1.7 Load Firmware

There are two ways to load new UCS firmware:
The configuration must be in the USB memory's root directory.
To change the firmware using a USB memory, follow the procedure below:
The firmware consists of a file with an frm extension. Copy this file to the USB
memory's root directory.
Insert the USB memory stick into the equipment's USB port.
This equipment will automatically detect the firmware and installation will start.
The following message will appear on the display:
Fig. 5.34
Loading firmware.
The OK LED will switch off and installation will start.

Pag. 59
Fig. 5.35
Loading firmware.
The OK LED will switch on.
5.2.1.8 Loading the UCS Configuration

The loading of a new configuration includes the configuration of network elements and other
parameters such as MASTER/BACKUP. There are two ways of loading a new configuration:
The new configuration must be in the USB memory's root directory.
To change the configuration using a USB memory, follow the procedure below:
Create the configuration file using the INGESYS eFS tool and export it to the USB
memory. See the INGESYS eFS manual for more details.
Insert the USB memory stick into the equipment's USB port.
The equipment will automatically detect the file with the new configuration. The OK
LED will switch off and the new configuration will be read.
While the new configuration is being loaded, the following screen will appear:
Fig. 5.36
Loading configuration.
Pag. 60
Fig. 5.37
Startup Screen
The OK LED will switch on again.
5.2.1.9 Changing the Date and Time.

You can change the equipment's date and time. Remember that if you change the date and time
using the control panel and the equipment is configured to be synchronised hourly, the
equipment will change its date/time again with the one received during synchronisation. To
change the date/time, use the control panel on the front of the IC3541 rack.
Fig. 5.38
Startup Screen
Pag. 61
Fig. 1.1
TOOLS Screen
To select the option to change the date/time, press button 4 repeatedly until you reach the
following menu:
Fig. 5.39
TOOLS Screen
Modifying Date and Time.

To change the date/time from the TOOLS menu, press button 5. A new screen will appear like
this:
Fig. 5.40
Month Screen
You can use this screen to change the date's month. You will see that the month will be flashing.
The following options are available on this screen:
+: Month forwards.
-: Month backwards.
1. OK: Confirm the month and go on to select the day.
Pag. 62
Use buttons 4 and 6 to select the month you wish. Press button 5 to select the day. When you
press button 5, the following screen will appear:
Fig. 5.41
Day Screen
Select the day you wish using buttons 4 and 6. Once you have selected the day, press button 5
to select the year. When you press button 5, the following screen will appear:
Fig. 5.42
Year Screen
Select the year you wish using buttons 4 and 6. Press button 5 to select the date. When you
press button 5, the following screen will appear:
Fig. 5.43
Date Screen
Using the procedure above, use this screen to select the time. After selecting the hour, minutes
and seconds, you will return to the home screen where the time will be updated.
Pag. 63
5.2.1.10 Modifying the Time Region.

You can change the time region configured in the equipment. To change the time region, use the
control panel on the front of the IC3541 rack.
Fig. 5.44
Startup Screen
Fig. 5.45
TOOLS Screen
To select the option to change the time region, press button 4 repeatedly until you reach the
following screen:
Fig. 5.46
TOOLS Screen
Pag. 64
Modifying the Time Region.

You can change the equipment's time region using the TOOLS menu.
To change the time region from the TOOLS menu, press button 5. A new screen will appear like
this:
Fig. 5.47
Time Region Screen.
Here, you can select the time region. The time region currently selected has an asterisk before it.
You will have the following options:
PREV: Shows you the previous time region.
OK: Selects the current time region.
NEXT: Shows the next time region.
You can browse through the time regions using buttons 4 and 6. When you find the
one you want, press button 5 to select this time region.
5.2.1.11 Daylight Saving Time

You can change the equipment's daylight saving time configuration. To change this
configuration, use the control panel on the front of the IC3541 rack.
Fig. 5.48
Startup Screen
Pag. 65
Fig. 5.49
TOOLS Screen
To select the option to change the daylight saving time, press button 4 repeatedly until you reach
the following screen:
Fig. 5.50
TOOLS Screen
Changing Daylight Saving Time

You can change the daylight saving time configuration using the TOOLS menu.
To change the daylight saving time configuration from the TOOLS menu, press button 5. A new
screen will appear like this:
Fig. 5.51
Daylight Saving Time Screen

YES: Activates automatic time change depending on the daylight saving time and
time region selected.
NO: Deactivates automatic time change.
BACK: Cancels the operation.
The option currently selected appears with an " * ".
Pag. 66
5.2.1.12 Identification
It is possible to see a series of the equipment's identification parameters To change these
parameters, use the control panel on the front of the IC3541 rack.
Fig. 5.52
Startup Screen
Fig. 5.53
TOOLS Screen
To select the identification option, press button 4 repeatedly until you reach the following screen:
Fig. 5.54
TOOLS Screen
Identification.
You can view a series of the equipment's identification data using the TOOLS menu.
To view the equipment's identification data from the TOOLS menu, press button 5. A new screen
will appear like this:
Pag. 67
Fig. 5.55
Identification Screen
This screen shows you the following information:

Traceability information.
FPGA version:
Serial number.
5.2.1.13 Restart
You can restart the equipment using front panel on the IC3541 rack.
Fig. 5.56
Startup Screen
Fig. 5.57
TOOLS Screen
Pag. 68
To select the identification option, press button 4 repeatedly until you reach the following screen:
Fig. 5.58
TOOLS Screen
Restart.
You can restart the equipment from the TOOLS menu.
To restart from the TOOLS menu, press button 5. A new screen will appear like this:
Fig. 5.59
Restart Screen

YES: Restart the equipment.
When you press button 4, the equipment will restart.
Pag. 69
The total or partial reproduction of this publication

by any means or procedure is prohibited without
the express and prior written authorisation by
Ingeteam Power Technology.
One of the primary goals of Ingeteam Power
Technology is the continuous improvement of its
equipment; consequently, the information contained
in this catalogue may be modified without previous
notice.
For further information, please refer to the manual
or contact us.
Parque Tecnolgico de BizkaiaEdificio 110

E48170 Zamudio (Vizcaya) Spain
Tel +34-944 039 600
Fax +34-944 039 679
http://www.ingeteam.com
www.ingeteam.com

Ingesas™ Ic3: Communication Unit User Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ingesas™ Ic3: Communication Unit User Manual

Uploaded by

Copyright:

Available Formats

INGESAS IC3

Terms and Abbreviations ........................................................................................ 4

General Technical Data ............................................................................................ 7

Certification and Standards ....................................................................................................................... 7

Electromagnetic Compatibility(EMC) .............................................................................................. 7

Protection Level. .................................................................................................................................. 9

Environmental Operating Conditions. ..................................................................................................... 9

Mechanical Environment Conditions .............................................................................................. 9

Environmental Climatic Conditions. .............................................................................................. 10

Storage and Transport Conditions. ........................................................................................................ 10

Hardware Elements .................................................................................................11

Power Supply Sources .............................................................................................................................. 14

Module IC3642 (REDUNDANT PS, 24VDC 50W) ......................................................................... 14

Module IC3643 (REDUNDANT UNIVERSAL PS, 50W) ............................................................... 19

Processor Modules .................................................................................................................................... 25

IC3541 Module (CH 2PS + 1CPU + 7 AUX, 4+4+7 U) .................................................................. 11

IC3191 Module .................................................................................................................................... 25

Auxiliary Modules ....................................................................................................................................... 32

Module IC3211 Switch PRP/HSR .................................................................................................... 32

IC3398 Digital Inputs/Outputs Digital Module.............................................................................. 36

Software Reference Manual ..................................................................................41

User Information ......................................................................................................................................... 41

CPU IC3191 .......................................................................................................................................... 41

Maintenance Tasks. ................................................................................................................................... 46

CPU IC3191 .......................................................................................................................................... 46

Ingeteam Power Technology, S.A. 2013 All rights

Terms and Abbreviations

Terms and Abbreviations

Terms and Abbreviations

General Technical Data

General Technical Data

3.1 Certification and Standards

3.1.1 Electromagnetic Compatibility(EMC)

Electrostatic discharge immunity

15 kV in air discharge mode

10 V / m in the frequency range from

10 V / m in the frequency range from

Immunity to signals induced by

4 kV in power supply and earth

2 kV in the other terminals

IEC 60255-22-4 (2008)

10 Vrms in the frequency range from

10 Vrms in the frequency range from

General Technical Data

Overvoltage pulse immunity

0.5 kV in differential mode.

IEC 60255-11 (1979)

30% and 60% dips lasting 10.30,

IEC 61000-4-29 (2000)

30% and 60% dips lasting 10.30,

100 A / m for continuous exposures.

1000 A / m for 2 s exposures.

1000 A / m for positive and negative

Damped oscillatory magnetic field

100 A / m in the frequency range

2.5 kV in common mode

50 Hz magnetic fields immunity

IEC 60255-22-1 (2007)

IEC 60255-5 (2000)

500 Vac, 50 Hz, 1 min

Insulation resistance test

IEC 60255-5 (2000)

Voltage pulse test