真空密封元件背装式锁紧装置快速拆装方法 Vacuum sealing element back-mounted locking device fast disassembly method

技术领域 Technical Field

[0001 ] 本发明涉及大口径真空密封元件拆装方法。 [0001] The present invention relates to a large-diameter vacuum sealing element disassembly methods.

背景技术 Background

[0002] 在真空可控高通量大口径光学聚焦与频率转换系统中，真空密封元件用于系统内光学元件与外界的真空隔离，使得系统内光学元件工作在IOOOPa的真空环境下，提高光学元件化学薄膜的使用寿命。 [0002] In vacuum controlled high flux focusing and aperture optical frequency conversion system, the vacuum system, the sealing member for optical elements within the vacuum isolation from the outside world, so that the optical elements within the system to work in a vacuum environment IOOOPa, increasing the optical life element chemistry of the film. 因此，当用于真空隔离的光学元件需要维修或更换时，需动用大型机械设备整体拆卸，费时费力，效率不高，影响系统运行时间。 Therefore, when the optical element vacuum isolation for repair or replacement, require the use of large machinery and equipment as a whole demolition, time-consuming, inefficient, affect system uptime. 目前缺少实现大口径光学元件的真空密封及快速拆装的方法。 Current lack of realization of the vacuum seal large aperture optical element and a method of rapid disassembly.

发明内容 DISCLOSURE

[0003] 本发明的目的是为了解决目前真空隔离的光学元件需要维修或更换时，需动用大型机械设备整体拆卸，费时费力，效率低的问题，提供一种真空密封元件背装式锁紧装置快速拆装方法。 [0003] The object of the present invention is to solve the current vacuum isolation optical components need repair or replacement, require the use of large machinery and equipment as a whole demolition, time-consuming, inefficient problems and provide a back-mounted vacuum seal element locking device Fast disassembly methods.

[0004] 真空密封元件背装式锁紧装置快速拆装方法，它由真空隔离组件安装方法和真空隔离组件拆卸方法组成， [0004] vacuum sealing element back-mounted locking device quick disassembly method, which consists of vacuum insulation component installation method and vacuum isolation components Removing the composition,

[0005] 真空隔离组件安装方法包括具体步骤如下: [0005] The vacuum insulation component installation method includes the following steps:

[0006] 步骤一一、将提升机上的钢丝绳及吊钩通过透镜模块壳体上的辅助安装法兰口放入透镜模块壳体内，同时将提升机底座与辅助安装法兰口固接，通过提升机手轮将钢丝绳松开，直至吊钩伸至拆装法兰口边缘； [0006] Step one, will enhance the wire rope and hook on the unit by the auxiliary lens module mounting flange on the housing opening into the lens module housing, and will hoist the base and auxiliary mounting mouth fastened by raising machine handwheel loosen the rope until the hook extending removable rim flange;

[0007] 步骤一二、将屏蔽窗洁净拆装箱的法兰与拆装法兰固接，打开辅助拆装口，手动将提升机的吊钩挂在真空隔离组件的挂钉上，通过提升机手轮将钢丝绳预紧； [0007] Step two, the shield enables me clean the window flange and detachable flange fastened, auxiliary removable mouth open, manually upgrade the machine hanging hook hanging nailed vacuum insulation component by raising machine handwheel rope pretension;

[0008] 步骤一三、缓缓转动提升机手轮，使得真空隔离组件在提升机的拉动下沿着屏蔽窗洁净拆装箱的前导向轮和后导向轮的导向轨迹缓慢上升，同时注意观察真空隔离组件框体上的纵向滚轮组件在导向组件两侧的两个导向滚轮组件之间，使得真空隔离组件沿着导向组件设定轨迹上升； Slowly rising [0008] a third step, slowly turning hoist hand wheel so that the vacuum isolation component driven by the hoist along the shield front window clean entry box and the guide track after the guide wheel guide wheel, and observe Longitudinal wheel assembly vacuum isolation module frame body between the two sides of the guide assembly guide roller assemblies such vacuum isolation assembly along the guide track assembly set to rise;

[0009] 当真空隔离组件的横向滚轮组件通过导向滚轮组件时，扶住真空隔离组件上的提手，将真空隔离组件推向安装位，同时松开提升机手轮并释放钢丝绳，使得真空隔离组件移动到安装位置； [0009] When the lateral wheel assembly vacuum insulation components through the guide roller assembly, grab handle vacuum insulation assembly, the vacuum isolation assembly to the mounting position, and release the hoist hand wheel and release the rope, so that the vacuum isolation assembly is moved to the installation location;

[0010] 步骤一四、预紧不脱出螺钉组，释放提升机钢丝绳直至吊钩与挂钉脱开； [0010] Step fourteen, tightening screws group does not emerge, the release wire rope hoist hook and peg until disengaged;

[0011] 采用力矩扳手循环逐渐加载预紧，直至设定值，确保真空隔离组件与透镜模块壳体之间的真空密封； [0011] The load torque wrench gradually tightening cycle until the set value, ensure that the vacuum seal vacuum isolation components between the shell and the lens module;

[0012] 步骤一五、将提升机底座与辅助安装法兰口拆开，安装好法兰口盖，将提升机钢丝绳收紧放回工具箱； [0012] Step fifteen, will hoist the base and auxiliary mounting mouth open, install the flange cap, the hoist rope tightened back into the toolbox;

[0013] 真空隔离组件拆卸方法包括具体步骤如下: [0013] Removing the vacuum isolation assembly comprises the following steps:

[0014] 步骤二一、逐步松开不脱出螺钉组，通过拆装法兰抓住真空隔离组件上的提手，向与安装位相反方向拉，使得真空隔离组件与透镜模块壳体脱开； [0014] Step two one does not emerge gradually loosen screw group, grab the handle on the vacuum isolation assembly through removable flange mounting position to pull in opposite directions, so that the vacuum isolation assembly and lens module housing is disengaged;

[0015] 步骤二二、将提升机上的钢丝绳及吊钩通过透镜模块壳体上的辅助安装法兰口放入楔形透镜模块壳体内，同时将提升机底座与辅助安装法兰口固连，通过提升机手轮将钢丝绳松开，直至吊钩伸至真空隔离组件的挂钉附近； [0015] Step twenty-two, the main rope and hook on the unit by the auxiliary lens module mounting flange on the housing opening into the wedge-shaped lens module housing, and will hoist the base and auxiliary mounting mouth is fixedly connected, by hoist rope loosen the handwheel until the hook extending pegs near vacuum insulation assembly;

[0016] 步骤二三、将提升机吊钩挂在挂钉上； [0016] Step three, the hoist hook hanging hang nail;

[0017] 步骤二四、通过真空隔离组件上的提手使得真空隔离组件倾斜，直至与真空隔离组件沿着导向组件设定的轨迹一致，逐步释放提升机的钢丝绳，使得真空隔离组件沿着导向组件设定的轨迹下降，当真空隔离组件的横向滚轮组件通过导向滚轮组件，扶住真空隔离组件上的提手，继续释放提升机的钢丝绳； [0017] Step 4224 through the handle makes the vacuum insulation assembly vacuum isolation assembly tilt until consistent with vacuum insulation assembly along the guide track assembly set, the gradual release of the rope hoist makes vacuum isolation assembly along the guide track components set down when the lateral wheel assembly vacuum insulation components through the guide roller assembly, grab handle vacuum insulation assembly, continue to release the wire rope hoist;

[0018] 步骤二五、使真空隔离组件通过拆装法兰沿着屏蔽窗洁净拆装箱的前导向轮和后导向轮缓缓进入屏蔽窗洁净拆装箱，手动通过辅助拆装口将提升机的吊钩从真空隔离组件的挂钉上脱开，收起提升机的钢丝绳和吊钩，放入工具箱。 [0018] Step twenty-five the vacuum isolation assembly through removable flange shield window clean entry box along the front and rear guide wheel guide wheel slowly into the entry box shielding windows clean, removable manually through the auxiliary port will increase Hook machine from hanging nailed vacuum insulation assembly disengaged Collapse hoist rope and hook into the toolbox.

[0019] 本发明通过对真空隔离组件的更换和拆装，克服了现有的将大口径光学聚焦与频率转换系统动用大型机械设备整体拆卸而产生的费时费力及效率低的问题，实现真空隔离组件的在线快速拆装与锁紧，具有省时省力、效率高的突出特点。 [0019] The invention of the vacuum insulation component replacement and disassembly, to overcome the current time-consuming and inefficient questions will focus on large-diameter optical frequency conversion system and the use of large machinery and equipment as a whole arising from the demolition to achieve vacuum isolation online component of rapid disassembly and lock, with a time-saving, high efficiency salient features.

附图说明 Brief Description

[0020] 附图1是真空隔离组件安装前(拆卸后)的位置示意图；附图2是真空隔离组件安装到位后(拆卸前)的位置示意图。 [0020] FIG. 1 is a front vacuum insulation component installation location (after disassembly) is a schematic diagram; Figure 2 is a position after vacuum insulation assembly in place (before demolition) of FIG.

[0021] 图中:1，提升机；2，辅助安装法兰；3，透镜模块壳体；4，钢丝绳；5，导向组件；6，导向滚轮组件；7，拆装法兰；8，吊钩；9，挂钉；10，真空隔离组件；11，横向滚轮组件；12，提手；13，纵向滚轮组件；14，不脱出螺钉；15，提升机手轮；16辅助拆装口；17，屏蔽窗洁净拆装箱；18，前导向轮；19，后导向轮。 [0021] in which: 1, hoist; 2, Auxiliary mounting; 3, lens module housing; 4, wire rope; 5, the guide assembly; 6, the guide roller assembly; 7, removable flange; 8, suspended hook; 9, pegs; 10, vacuum isolation assembly; 11 horizontal roller assembly; 12, the handle; 13, longitudinal roller assembly; 14, waisted screws; 15, hoist hand wheel; 16 auxiliary removable mouth; 17 shielding windows clean entry box; 18, front guide wheel; 19, after the guide wheel.

具体实施方式 DETAILED DESCRIPTION

[0022] 具体实施方式一:结合图1和图2说明本实施方式，本实施方式所述真空密封元件背装式锁紧装置快速拆装方法，它由真空隔离组件安装方法和真空隔离组件拆卸方法组成， [0022] DETAILED DESCRIPTION way: in conjunction with Figure 1 and Figure 2 illustrates this embodiment, the present embodiment of the vacuum sealing member back-mounted locking device quick disassembly method, which consists of vacuum insulation component installation method and vacuum isolation component disassembly The method of composition,

[0023] 真空隔离组件安装方法包括具体步骤如下: [0023] The vacuum insulation component installation method includes the following steps:

[0024] 步骤一一、将提升机I上的钢丝绳4及吊钩8通过透镜模块壳体3上的辅助安装法兰2 口放入透镜模块壳体3内，同时将提升机I底座与辅助安装法兰2 口固接，通过提升机手轮15将钢丝绳4松开，直至吊钩8伸至拆装法兰7 口边缘； [0024] Step one, the hoisting cable 4 and 8 on the hook machine I assisted through the lens module mounting flange housing 3 on 2 into the lens module housing 3, while the base and the auxiliary hoist I 2 secured to the mounting flange, the handwheel 15 by hoist wire rope 4 is released until the hook 8 removable flange 7 extending edge;

[0025] 步骤一二、将屏蔽窗洁净拆装箱17的法兰与拆装法兰7固接，打开辅助拆装口16，手动将提升机I的吊钩8挂在真空隔离组件10的挂钉9上，通过提升机手轮15将钢丝绳4预紧； [0025] Step two, the shield enables me clean the window flange and detachable flange 17 fixedly connected 7, open an auxiliary removable port 16, I manually hoist hook 8 hanging in vacuum insulation assembly 10 pegs 9, the hand wheel 15 by hoist wire rope 4 pretension;

[0026] 步骤一三、缓缓转动提升机手轮15，使得真空隔离组件10在提升机I的拉动下沿着屏蔽窗洁净拆装箱17的前导向轮18和后导向轮19的导向轨迹缓慢上升，同时注意观察真空隔离组件10框体上的纵向滚轮组件13在导向组件5两侧的两个导向滚轮组件6之间，使得真空隔离组件10沿着导向组件5设定轨迹上升；[0027] 当真空隔离组件10的横向滚轮组件11通过导向滚轮组件6时，扶住真空隔离组件10上的提手12，将真空隔离组件10推向安装位，同时松开提升机手轮15并释放钢丝绳4，使得真空隔离组件10移动到安装位置； [0026] a third step, slowly turning hoist hand wheel 15 so that the vacuum isolation assembly 10 at the elevator I pull along the front shield window enables me clean the guide wheels 18 and 17 of the guide track after the guide wheel 19 slowly rising, while between 6 to observe the longitudinal wheel assembly vacuum insulation assembly 10 on the frame 13 of the guide assembly 5 on both sides of the two guide rollers assembly such vacuum isolation assembly 10 rises along the guide assembly 5 is set trajectory; [ 0027] When the transverse roller assembly 11 vacuum insulation assembly 10 through the guide roller assembly 6, grab handle 12 on the vacuum isolation component 10, the vacuum insulation assembly 10 to the mounting position, and release the hoist and hand wheel 15 rope 4 is released, so that the vacuum insulation assembly 10 is moved to the mounting position;

[0028] 步骤一四、预紧不脱出螺钉组14，释放提升机I钢丝绳4直至吊钩8与挂钉9脱开； [0028] Step fourteen, tightening screws waisted group 14, the release wire rope hoist I 4 until 8 and peg hook 9 is disengaged;

[0029] 采用力矩扳手循环逐渐加载预紧，直至设定值，确保真空隔离组件10与透镜模块壳体3之间的真空密封； [0029] The load torque wrench gradually tightening cycle until the set value, ensure vacuum insulation assembly vacuum seal 3 between 10 and lens module housing;

[0030] 步骤一五、将提升机I底座与辅助安装法兰2 口拆开，安装好法兰口盖，将提升机I钢丝绳4收紧放回工具箱； [0030] Step fifteen, I will hoist the base and auxiliary mounting two apart, installed flange cap, I will hoist rope 4 back in the toolbox to tighten;

[0031] 真空隔离组件拆卸方法包括具体步骤如下: [0031] Removing the vacuum isolation assembly comprises the following steps:

[0032] 步骤二一、逐步松开不脱出螺钉组14，通过拆装法兰7抓住真空隔离组件10上的提手12，向与安装位相反方向拉，使得真空隔离组件10与透镜模块壳体3脱开； [0032] Step two one does not emerge gradually loosen the screw set 14 by removable flange 7 12 10 grab handle on the vacuum isolation component mounting position in the opposite direction to pull such vacuum insulation assembly 10 and the lens module disengaged from the housing 3;

[0033] 步骤二二、将提升机I上的钢丝绳4及吊钩8通过透镜模块壳体3上的辅助安装法兰2 口放入楔形透镜模块壳体3内，同时将提升机I底座与辅助安装法兰2 口固连，通过提升机手轮15将钢丝绳4松开，直至吊钩8伸至真空隔离组件10的挂钉9附近； [0033] Step twenty-two, the hoisting cable 4 and 8 on the hook machine I assisted through the lens module mounting flange housing 3 on 2 into the wedge-shaped lens module housing 3, while I will hoist the base and Auxiliary mounting flange 2 is fixedly connected by hoist hand wheel 15 will release rope 4 until 8 extending hook vacuum insulation assembly peg 10 near 9;

[0034] 步骤二三、将提升机I吊钩8挂在挂钉9上； [0034] Step three, I will hoist hook hanging on a peg 8 9;

[0035] 步骤二四、通过真空隔离组件10上的提手12使得真空隔离组件10倾斜，直至与真空隔离组件10沿着导向组件5设定的轨迹一致，逐步释放提升机I的钢丝绳4，使得真空隔离组件10沿着导向组件5设定的轨迹下降，当真空隔离组件10的横向滚轮组件11通过导向滚轮组件6，扶住真空隔离组件10上的提手12，继续释放提升机I的钢丝绳4 ； [0035] Step 4224 by the handle 10 on the vacuum isolation assembly 12 so that the vacuum isolation assembly 10 is tilted until consistent with vacuum insulation assembly 10 along the guide assembly 5 set of tracks, the gradual release of the rope hoist I 4, making vacuum isolation assembly 10 along the guide track assembly 5 set down when the lateral wheel assembly 11 vacuum insulation assembly 10 through the guide roller assembly 6, hold vacuum insulation assembly 10 on the handle 12, I continue to release the hoist Rope 4;

[0036] 步骤二五、使真空隔离组件10通过拆装法兰7沿着屏蔽窗洁净拆装箱17的前导向轮18和后导向轮19缓缓进入屏蔽窗洁净拆装箱17，手动通过辅助拆装口将提升机I的吊钩8从真空隔离组件10的挂钉9上脱开，收起提升机I的钢丝绳4和吊钩8，放入工具箱。 [0036] Step twenty-five, the vacuum isolation assembly 17 before the guide wheel 18 and the rear guide wheels 19 slowly into the clean removable shield window box 10 by removable flange 7 along shielding windows clean entry box 17, by manually Auxiliary removable mouth I will hoist hook 8 from the vacuum isolation assembly pegs 10 9 disengaged, I put away the hoist rope hook 4 and 8, into the toolbox.

[0037] 具体实施方式二:本实施方式是对具体实施方式一所述真空密封元件背装式锁紧装置快速拆装方法的进一步限定，真空隔离组件10包括真空隔离框体、真空隔离窗压板、真空隔离片软垫、真空密封圈和真空隔离片光学元件，真空隔离框体的内侧壁沿周边开有L形凹槽，真空隔离片光学元件正面的周边与所述凹槽通过真空密封圈接触设置，真空隔离窗压板为内径的形状和大小与真空隔离框体的内径的形状和大小相同的框体，真空隔离窗压板的底面沿内侧壁周边开有L形凹槽，真空隔离片软垫置于所述凹槽的表面，真空隔离片软垫与真空隔离片光学元件背面的周边接触设置，真空隔离窗压板与真空隔离框体固定连接。 [0037] DETAILED DESCRIPTION II: The present embodiment is further limited to a specific embodiment of the vacuum sealing member back-mounted locking means quick disassembly method, vacuum insulation spacer assembly 10 includes a vacuum housing, the platen vacuum insulation windows vacuum spacer cushion, vacuum seal and vacuum isolation plate optical elements, the inner wall vacuum insulation casing surrounding open along an L-shaped groove, the front vacuum insulation sheet optical element surrounding the recess by a vacuum seal exposure settings, platen vacuum insulation windows shape and size as the inner diameter of the spacer body and the inner diameter of the vacuum of the same shape and size of the casing, the vacuum insulation window plate along the side walls of the bottom surface of an L-shaped recess surrounding the opening, the soft spacer vacuo washer under the surface of the groove, the surrounding vacuum and vacuum upholstered spacer spacer disposed in contact with the back of the optical elements, vacuum insulation windows fixed plate connected to a vacuum isolation housing.

[0038] 真空隔离片软垫避免真空隔离压板直接作用在真空隔离片光学元件上，真空隔离压板、真空隔离软垫、真空密封圈组成真空隔离组件10的密封结构，确保真空隔离组件10自身的真空密封。 [0038] Vacuum cushion avoid vacuum insulation spacer acts directly on the vacuum platen release sheet optical element, the platen vacuum insulation, vacuum insulation cushion, vacuum seal assembly sealing structure 10 composed of vacuum insulation, the vacuum isolator module 10 itself to ensure that the vacuum sealed.

[0039] 真空隔离组件10进行整体维修、更换、拆装。 [0039] vacuum insulation assembly 10 overall maintenance, replacement, disassembly.

[0040] 真空隔离框体上的滚轮组件用于真空隔离组件的拆装导向与安装过程中减小摩擦，变滑动摩擦为滚动摩擦。 [0040] and dismantling the installation guide wheel assembly on the vacuum isolation housing components for vacuum insulation in reducing friction, variable sliding friction to rolling friction. 其中纵向滚轮13用于纵向拆装时的导向与减小摩擦，横向滚轮11组件用于当纵向真空隔离组件升降到位后，真空隔离组件10通过提手推送至安装位时的导向与减小摩擦，真空隔离压板通过内六角圆柱头螺钉锁紧，锁紧方法采用力矩扳手，多次循环施加预紧力，确保各个螺钉预紧力相同； Wherein the longitudinal rollers 13 for guiding the longitudinal disassembly and reduce friction when the transverse component is used when the guide wheel 11 after the longitudinal vacuum insulation assembly lift in place, the vacuum insulation assembly 10 pushed by the handle when the mounting position and reduce friction vacuum isolation plate by locking hexagon socket head screws, locking method using a torque wrench, multiple cycles preload, ensures that the same individual screw pretension;

[0041] 真空隔离组件10通过不脱出螺钉14组与透镜模块壳体3相连。 [0041] The vacuum insulation assembly 10 is connected via three screws 14 group does not emerge with the lens module housing.

[0042] 真空密封元件背装式锁紧装置说明: [0042] vacuum sealing element back-mounted locking device Description:

[0043] 真空隔离锁紧装置由真空隔离组件10、不脱出螺钉挡板、不脱出螺钉组14、导向组件5组成。 [0043] vacuum isolation locking device consists of a vacuum isolation assembly 10, the shutter does not emerge screws, set screws 14 do not emerge, the guide assembly 5 components.

[0044] 不脱出螺钉挡板用于拆装时，不脱出螺钉组14不会掉落，便于在线的拆装。 When the [0044] does not emerge for removable screw bezel, screw extrusion group 14 does not fall off, easy disassembly line.

[0045] 真空隔离组件10框体背面(与透镜模块壳体相接触面)具有密封胶圈槽，其中已装好真空密封圈； [0045] 10 on the back of the casing vacuum insulation assembly (the lens module housing contact surface) has a seal ring groove, which has been installed a vacuum seal;

[0046] 屏蔽窗洁净拆装箱17由箱体和连接法兰组成，连接法兰与箱体成5°夹角，与导向组件5的轨道角度相同，箱体内有前导向轮18和后导向轮19，分别导向真空隔离组件10的前面和后面。 [0046] shielding windows clean removable tank 17 by the cabinet and the connecting flange, which connects the flange and the cabinet to 5 ° angle, and the angle of the guide assembly 5 of the same track, the cabinets have a front guide wheel 18 and rear guide wheel 19, respectively, the front and rear guide assembly 10 of the vacuum isolation.

[0047] 当含有真空密封圈的真空隔离组件10通过助力及导向装置安装到位后，具有真空密封圈的真空隔离组件10框体与透镜模块壳体接触时，采用力矩扳手循环逐渐加载预紧不脱出螺钉组14，直至设定值，确保真空隔离组件与透镜模块壳体之间的真空密封。 [0047] When the vacuum isolation assembly comprising a vacuum seal 10 in place after installation, vacuum isolation assembly 10 having a vacuum seal housing by contacting help and guide the lens module housing, use a torque wrench tightening cycle is not gradually loaded screw extrusion group 14 until the set value, ensure that the vacuum seal vacuum insulation assembly and the lens module housing.

[0048] 综上所述，该真空密封元件背装式锁紧装置拆装方法避免了以往的做法是将大口径光学聚焦于频率转换系统动用大型机械设备整体拆卸，费时费力，效率不高。 [0048] In summary, the vacuum sealing element back-mounted removable locking device avoids the conventional approach is to focus on large aperture optical frequency conversion system to use large machinery and equipment as a whole demolition, time-consuming and inefficient. 实现真空隔离组件的在线快速拆装与锁紧，省时省力。 Achieve vacuum insulation assembly-line quick-release locking, saving time and effort.