WO2007144826A2 - Pharmazeutische tabletten mit diffraktiver mikrostruktur und presswerkzeuge zur herstellung solcher tabletten - Google Patents
Pharmazeutische tabletten mit diffraktiver mikrostruktur und presswerkzeuge zur herstellung solcher tabletten Download PDFInfo
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- WO2007144826A2 WO2007144826A2 PCT/IB2007/052216 IB2007052216W WO2007144826A2 WO 2007144826 A2 WO2007144826 A2 WO 2007144826A2 IB 2007052216 W IB2007052216 W IB 2007052216W WO 2007144826 A2 WO2007144826 A2 WO 2007144826A2
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- microstructure
- tool
- tablet
- microstructures
- grid
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/06—Platens or press rams
- B30B15/065—Press rams
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/007—Marking tablets or the like
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/10—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of compressed tablets
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2072—Pills, tablets, discs, rods characterised by shape, structure or size; Tablets with holes, special break lines or identification marks; Partially coated tablets; Disintegrating flat shaped forms
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2095—Tabletting processes; Dosage units made by direct compression of powders or specially processed granules, by eliminating solvents, by melt-extrusion, by injection molding, by 3D printing
Definitions
- the invention relates to a tablet having an optical security feature in the form of a diffractive microstructure, a pressing tool for producing such tablets, and a method for producing such tools.
- WO 01/10464 A1 discloses the coating of edible products with a thermoformable and embossable layer. However, since the application of this layer alters the composition and the manufacturing process of pharmaceutical pills, it requires a new regulatory approval. In addition, heating during the thermoforming steps is problematic for many active agents.
- US 4,668,523 shows another approach in which a polymer solution is brought into contact with a diffractive relief mold. Subsequently, the polymer is cured during drying. This step can be accelerated by heating. In the end, the cured edible polymer product carries the diffractive relief. This method is limited to polymer solutions and is very slow. In addition, heating the active ingredients used in the manufacture of pharmaceutical tablets is also problematic here. These disadvantages have prevented the market introduction of these techniques.
- the object of the present invention is to provide a tablet with integrated security feature, which has substantially the same composition as a conventional tablet, which can be produced without elevated temperatures during the manufacturing process, and which without prolonging the production process over the conventional methods gets along.
- a further object of the invention is to provide a pressing tool with which such tablets can be produced, as well as methods for producing such tools.
- the term tablet in this context means not only tablets and pills intended for swallowing, sucking, chewing or gulping in the mouth, but also other medicinal forms such as suppositories or suppositories or products which are dissolved in liquids before being taken become. Also contemplated are, in addition to pharmaceutical tablets, non-pharmaceutical products such as candies or sweetener tablets.
- a tablet according to the invention has on its surface a diffractive microstructure which produces perceptible diffraction effects in the optical spectral range and thus serves as a security feature.
- the microstructured surface can also be structured macroscopically, for example, to form logos, brand names, etc.
- the security feature can not be removed from the tablet and can not be subsequently transferred to counterfeit products.
- a pressing tool according to the invention can be used, consisting of a press mold and two press dies.
- the surface of the mold facing the powder mixture to be compacted and / or one or both of the dies is provided with a diffractive microstructure, which is imaged onto the surface of the powder particles during the pressing process, more precisely during the compression and compression process, so that the surface is finished Tablet creates a permanent, diffractive microstructure.
- a diffractive microstructure which is imaged onto the surface of the powder particles during the pressing process, more precisely during the compression and compression process, so that the surface is finished Tablet creates a permanent, diffractive microstructure.
- the conventional temperatures, pressure intensities and process speeds of known tablet presses can be maintained.
- a compression time per tablet of far less than 100 ms is sufficient.
- the tools according to the invention ge can be used in conventional tableting machines. The preparation of the tablets according to the invention is thus compatible with the existing and qualified tablet manufacturing processes, and is therefore inexpensive.
- FIG. 1 shows a simplified schematic representation of the tablet pressing process.
- FIG. 2 shows a schematic cross section of diffractive microstructures on the surface of tablets. Prepared by the method according to the invention, having (a) rectangular, (b) sinusoidal and (c) triangular shaped grid lines;
- FIG. 3 shows a picture of a pressed tablet with a diffractive microstructure, produced by the method according to the invention.
- FIG. 3 a shows a schematic representation of tablets according to the invention with microstructures in depressions.
- FIG. 4 shows (a) a picture of a microstructured pressing tool for use in the method according to the invention, and (b) a scanning electron micro-scope (SEM) of a tablet produced by the method according to the invention.
- FIG. 5 shows schematically the steps of the ion etching process for producing a pressing tool according to the invention: (a) holographic exposure, (b) chromium ashing, (c) dry etching, (d) finished microstructured pressing tool surface.
- FIG. 6 shows an example of a stress / strain curve.
- FIG. 7 shows a picture of an aluminum plate microstructured by cold stamping.
- FIG. 8 shows the schematic representation of a hammering process for imaging a diffractive microstructure on a pressing tool surface.
- Most tablets are made by compressing a Pu I mixture in a mold. If active powders and fillers are merely mixed and then pressed directly into tablets, this is called direct tableting. This process is mainly a high pressure molding process.
- the mixture to be compressed consists of particles of different sizes, the size distribution of the particles being critical for the tablet pressing process. Table 1 shows an example of a typical mixture including excipients for the preparation of a pharmaceutical tablet.
- Table 2 shows the associated typical particle size distribution.
- Lactose and cellulose are the most widely used binders and fillers in direct tabletting processes. These substances are particularly suitable for being provided with a diffractive microstructure.
- the powder transport in the tablet press apparatuses takes place by gravity. Thus, a good trickling behavior is mandatory. Aerosil improves powder flow.
- Magnesium stearate is used as a lubricant.
- Lubricants work by spreading over the surface of the powder. They reduce the frictional forces between the powder and the pressing tools, thus preventing the tablet from sticking to the pressing tool.
- Decomposition agents can be added to the powder mixture to improve the decomposition, ie the dissolution in water.
- the decom- posing time of pills is typically measured in water at 37 ° C.
- the temperature should advantageously not exceed 50 ° C., and more preferably 40 ° C. Preferably, the temperature between 15 0 C and 35 0 C, or room temperature.
- a challenge in the tabletting process is to avoid breaking off the diffractive microstructures protruding from the surface of the tablet according to the invention.
- Microstructures consisting of linear grid lines (1d gratings) are more suitable than point gratings (2d gratings) because the lines have mechanical greater stability than the points.
- Crossed gratings with the shape of a grid of holes are similarly suitable thanks to the stability of the connected grid lines.
- the microstructuring increases the surface of the pressing tool and thus the contact surface between the pressing tool and the pressed Tablet. This leads to increased adhesion and can thus interfere with the detachment of the finished tablet from the tool.
- the microstructure advantageously has a rounded or a triangular shape, eg a sinusoidal grid (FIGS.
- microstructures with vertical walls as in Fig. 2 (a).
- the depth t of the microstructures should be as low as possible. However, for a visible diffractive effect, a minimum depth t of approximately 80 nm is needed.
- the diffraction efficiency of a sinusoidal grating is, for example, maximal if the grating depth corresponds to 0.3 to 0.4 grating periods.
- the microstructure must be deeper than the lubricant layer between the surface of the press tool or the mold wall and the tablet mass. Most lubricants have a laminar structure with slip planes that move slightly parallel to the surface of the die or die. For this reason, microstructures that are introduced only in this sliding layer, easily demolished.
- FIG. 1 shows schematically the manufacturing process of a tablet.
- the powder 2 to be compressed, a mixture of the pulverulent constituents, is introduced into a mold 3.
- Two axially aligned press punches 1 a, 1 b exert axial mechanical forces, whereby the tablet is formed.
- the diffractive microstructure to be introduced onto the tablet is located on the surface of the press ram 1 a, 1 b and / or on the inner wall of the press mold 3. If the wall of the press mold 3 is provided with a linear diffractive grating as a microstructure, the grid lines are preferred arranged parallel to the axial direction of movement of the pressing die tools to assist the ejection of the finished tablet 4.
- the powder fills the cavity in the mold 3, which is closed by the lower ram 1 b, see Fig. 1 (a).
- the volume of the mold defines the amount of powder that is pressed into the tablet. This volume can be adjusted by the position of the lower ram 1 b during the filling of the cavity.
- the compression force is typically between 5-25 kN. Modern rotary presses achieve maximum compression forces of up to 160 kN. During the pressing process, two interrelated phenomena occur simultaneously: compression and consolidation (K. Marshall, "Tablet press foundations", Tablets & Capsules 2005, pp. 6-11).
- the former leads to a reduction of the mass volume, the latter causes an increase in the mechanical strength of the mass.
- This phase is called a “repacking phase,” and is limited by achieving the highest possible packing density and / or by friction at contact points of the powder particles, after which most materials are elastically deformed to the plastic limit, see Fig. 1 (c).
- This phase is called “squeezing phase”. Due to the volume reduction, the particles can also suffer brittle fractures. Subsequently, the components can be plastically and / or viscoelastically deformed.
- the diffractive microstructure is introduced into the tablet surface mainly by this plastic or viscoelastic deformation.
- Many materials used for tablet pressing such as some polymers used as binders, exhibit viscoelastic behavior.
- the surface of the particles is coated with a plastic material, the plasticity of a powder can be further improved.
- Particles may be partially coated with a binder such as polyvinylpyrrolidone (PVP), eg, in wet granulation, thereby improving the compressibility of the particles. Due to particle-particle interactions, the mechanical strength of the tabletting compound becomes stronger as the applied pressing force increases. In particle-particle interactions bonds are formed on the particle surfaces as the number of points of contact increases.
- PVP polyvinylpyrrolidone
- the bonds are ionic or covalent bonds, dipole-dipole interactions, and van der Waals forces. Often there is a mixture of these bonds. In addition it can become a Solidification of liquid films come.
- the solidification of liquid films can be done in two ways. First, when frictional heat at the points of contact causes a low melting point ingredient to soften or melt, thereby relieving stress at that location. The ingredient then hardens again via a fusion bond. Second, an ingredient may dissolve at high voltage touch points in the liquid film present on the surface of a particle. Again, the stress is relieved and the material recrystallizes to form a bond. If the hardening occurs close to the surface of the microstructured pressing tool, the softened, molten or dissolved ingredient will aid in the replication of the diffractive microstructure.
- the pressure is removed, Fig. 1 (d), and the finished tablet 4 is ejected, Fig. 1 (e).
- the subsequent elastic recovery must be kept low in order to achieve a high mechanical stability of the tablet.
- the recipe is optimized accordingly.
- Tablets with diffractive microstructures in their surfaces thus require a formulation which fulfills all the requirements of tablet production and still has sufficiently high plastic deformability in order to be able to introduce the microstructure.
- the powders to be pressed consist of a mixture of different substances with different functions.
- the proportion of plastically deformable materials in the formulation must be as large as possible, but the requirements of the end product as well as the FDA still have to be met.
- the proportion of microcrystalline cellulose or plastic binder such as PVP can e.g. or these materials are used instead of equivalent, but plastically less deformable excipients.
- Modern industrial tablet presses are high performance machines that can manufacture tablets at very high speeds.
- the production speed of the most modern single-rotary presses is about 30'0OO to 300O00 tablets per hour.
- they must offer extreme reliability and accuracy, as all tablets must meet strict specifications regarding thickness, weight, hardness and shape.
- the machines and all their components must be GMP (Good Manufacturing Process) and FDA compliant.
- Table 3 shows examples of speed-specific data for different tablet presses. For more discussion, see N.A. Armstrong, “Considerations of Compression Speed in Tablet Manufacture,” Pharmaceutical Technology, September 1990, pp. 106-114. The short pressing time is enough to press the powdery raw material into a hard tablet.
- the settling time plus the hold time is about the same or a little less than the time to heat-roll diffractive microstructures in polymer films in roll-to-roll processes (R2R).
- R2R processes are e.g. used for the production of holograms for banknote security and work with polymer feed rates of about 100 m / min.
- the polymer substrate, the process parameters and the temperature are optimized for a good replication of the microstructure.
- the pressing process in the method according to the invention is adapted to the requirements of microstructuring.
- Most pharmaceutical pills have a round shape. This facilitates the production process, since the pressing tool is rotationally symmetrical and can rotate freely during the pressing process.
- the diffractive microstructure it is advantageous if a rotation of the press dies is prevented in order to avoid the occurring shear forces, in particular during the detachment of the As the dies move away from the surface of the tablets, the tablet and the tool surfaces may remain in contact for a short time due to elastic recovery.
- the contact of the microstructured surface with other surfaces can be minimized, for example, by arranging the diffractive microstructure 11 in a macroscopic depression 12 in the surface of the tablet 4 (see Figure 3a).
- Such macroscopic depressions 12 are common in the conventional direct tabletting process. They are mainly used for marketing purposes, eg to show the logo of the company etc. If the depression 12 is deep and small enough so that the sharpest edge of another pill can not touch the microstructured surface (see FIG. 3 a), the diffractive structure is well protected against mechanical damage. Even in storage containers, sorting machines or in storage bottles, no abrasion can take place.
- the microstructured tablets may alternatively or additionally also be coated with an additional protective layer without destroying the diffractive effect, provided that the protective layer is transparent in the visible spectral range and has a refractive index which does not correspond to that of the material carrying the microstructure. Such a coating also protects the diffractive microstructure. If the refractive index of this coating is higher, the thickness is less than 1 ⁇ m, and the grating period of the microstructure is less than 500 nm, then diffractive color effects of zero order can be obtained. be realized. These color effects are extremely tamper-proof and easy to spot.
- a powder mixture composed according to Table 1 was compressed into tablets in a single rotary press of the type 120Oi from Fette, Germany, using 24 pairs of compression punches.
- the press punches had a diameter of 11, 8 mm and a hard chromed surface.
- a diffractive microstructure having a period of 1.4 ⁇ m and a depth of about 500 nm was ion-etched, see Fig. 4 (a). Visible diffractive effects in tablets weighing 540 mg were achieved with a press force of 25 kN and a production rate of 30O00 tablets per hour.
- FIG. 3 shows one of the tabs produced.
- the diffractive microstructure produces a clearly visible lettering "CSEM.”
- CSEM a clearly visible lettering
- the tablet's hardness is 154 N, which is a satisfactory level of tablet solubility
- Figure 4 (b) shows an SEM image of the microstructured surface of such a tablet The diffractive microstructure is clearly visible.
- tablets according to the invention have a bright and / or luminous color, this strong background may make it more difficult to detect a rainbow effect of the diffractive microstructures. Since the usual powder components in the visible spectral range have a refractive index of approximately 1.5, only a small percentage of the light incident on the tablet surface is reflected back into the first or higher orders of diffraction.
- the angular distribution of the diffracted light is given by:
- Second- or third-level security is widely used in the pharmaceutical industry as companies do not necessarily want to tell their end-users that counterfeiting is a problem.
- Under illumination with, for example, a white LED the rainbow effect of the diffractive microstructure lights up at a certain viewing angle.
- a skilled person can verify the presence of the diffractive microstructure in less than a second using such a verification device.
- the verification of the existence of a diffractive microstructure is a qualitative authentication.
- the laser beam is diffracted according to the formula given above into the different diffraction orders. Since the laser wavelength ⁇ and the incident angle ⁇ are known, the period ⁇ of the microstructure can be determined by measuring the diffraction angle of at least one order. This is done, for example, with the aid of a portable reading device, which has a depression in which the pill is fixed and which ensures a defined angle of incidence of the laser beam (see FIG. 3b).
- the diffracted laser beams are captured by an array of photodiodes, and the period of the microstructure is calculated based on the positions of the diffracted beams.
- Such mobile readers can be used for example in pharmacies or by customs authorities. Producing a erfindunpspemä touch press tools
- the material of the tool carrying the microstructure must be very hard to guarantee a long life. At the same time, however, it must be possible to incorporate the microstructure into its surface. Suitable materials are e.g. hardened steel, hard chromium-plated steel, tungsten carbide or molybdenum carbide. All of these materials are approved by the FDA and can be used for the press dies or dies. However, these materials are not compatible with conventional holographic and lithographic techniques. However, they can be microstructured with other methods, which are described below.
- Hardened steel, hard chromium-plated steel, tungsten carbide or molybdenum carbide can be microstructured using a special ion etching technique. This technique comprises the following steps, which are shown schematically in FIGS. 5 (a) to (d):
- this is a press die 1.
- the coating is done in a special room without blue and UV radiation.
- Suitable photoresist matehals include ma-N440 (MRI) Microposit S1800 (Rohm & Haas) and AZ1500 (Clariant).
- the optimum thickness of the layer 20 is in the range of 300 nm to 2000 nm. If the tool is adequately fixed, the coating can be effected by spin coating (Convac 1001 s) or by spray coating (EFD MicroCoat MC780S). The latter must be optimized for good homogeneity in the desired thickness range.
- the photoresist layer 20 is exposed in a holographic exposure setup with two interfering laser beams 21 (see Figure 5 (a)). Crossed grids are generated by two orthogonal exposures. lome.
- the integrated power is controlled by a photodiode and depends on the photoresist material and the desired lattice parameters.
- shadow masks can be used. In this way, eg logos, brand names etc. can be realized.
- the photoresist layer is developed in a suitable developing solution.
- a suitable developing solution for example, the basic developer S303 (microposit) or concentrate (microposit) can be used.
- the development time depends on the grid parameters to be produced.
- the tool is placed in a stop bath of pure water. The temperatures of both baths are at 30 0 C and are controlled to ⁇ 0.2 ° C.
- the photoresist layer on the pill press tool has a grid of the desired period and depth (see Figure 5 (b)).
- the shape may be sinusoidal or more complex as shown.
- a contrast in the etching rate of at least 2: 1 must be realized. This is accomplished by depositing a metal cap, preferably a chrome cap, with a bulk thickness of 10 nm to 200 nm onto the raised areas of the grid on the photoresist layer 20. The optimum thickness depends on the grid depth and period.
- the tablet press tool with the developed photoresist layer 20 is placed in a vacuum chamber (Balzers BAK550) so that the vapor deposited atoms can not reach the wells of the grid. This oblique evaporation is shown schematically in FIG. 5 (b).
- the angle of incidence ⁇ of the metal atoms is between 3 ° and 45 °, depending on the grating depth and period. If necessary, the skewed Steaming of two or more sides made to obtain symmetrical metal caps.
- the photoresist layer 20 is opened, whereby a mask 22 results.
- the parts of the polymer resist material without chromium caps are etched with O 2 plasma (Oxford RIE).
- the kinetic energy of the reactive oxygen ions is in the range of 500 eV.
- the etch rate also depends on the pressure in the vacuum chamber.
- the end of this opening step is detected by an endpoint detection system based on laser interferometry. 6.
- the opened mask 22 is subsequently used to transfer the lattice structure 11 into the tool surface through a further dry etching step.
- This etching into the hard surface of the pelletizing tool is carried out by bombardment with argon ions (Veeco RF 350) with a kinetic energy in the order of 500 eV.
- argon ions Veeco RF 350
- the energy is low enough to prevent a high penetration of the source ions into the sample without, however, reducing the etch rate.
- Table 4 lists typical etching rates r for such elements and compounds for such argon bombardment at an ion current density of 1 mA / cm 2 , a kinetic energy of the ions of 500 eV, and perpendicular bombardment.
- the remaining chromium and photoresist material is removed and the finished, microstructured surface of the pressing tool according to the invention remains behind (see FIG. 5 (d)).
- a plurality of such tools are produced in parallel in the time-consuming steps of oblique deposition and dry etching.
- FIG. 4 (a) shows an image of a press ram 1 a according to the invention with a hard chrome-plating surface deposited by electroplating. A diffractive microstructure 11 was introduced into the surface in accordance with the method described above.
- Figure 4 (b) shows an SEM image of the microstructured surface of a tablet pressed by this die.
- Another method for introducing a diffractive microstructure on a pressing die according to the invention is to hammer the desired microstructure into the surface of the pressing tools according to the invention by means of an embossing process with the aid of a main tool.
- This main tool can be microstructured by the ion etching method described above. It is known to hammer macroscopic structures, such as chassis number or brand name, into metal. Such structures are typically a few millimeters in the smallest case. The required accuracy of the structuring is low, since the only requirement is to be able to read the numbers and letters.
- the hammering of diffractive microstructures with periods in the order of 1 .mu.m in pressing tools according to the invention is of course considerably more complicated. The required accuracy is very high in order to obtain the interference effect of the microstructures.
- the microstructures are smaller than the internal structures of metals (grain size), and the tools are made of very hard metal alloys.
- Metals tend to have high melting points because of the strength of the metallic bond.
- the bond strength differs from metal to metal and depends, among other things, on the number of electrons that each atom emits into the so-called free electron gas. In addition, it depends on the packing density.
- Each metal consists of a large number of individual grains or crystallites, ie perfectly ordered microcrystalline regions. The average diameter of such grains is typically between 10 ⁇ m and 100 ⁇ m. At the grain boundaries, also called dislocations, the atoms are misaligned. Special treatments enable smaller particle sizes and thus harder metals. If a small mechanical stress acts on a metal, individual metal layers begin to slide over one another.
- the atoms fall back to their original position (elastic deformation).
- the tension is greater, the atoms slide into a new position; the metal is permanently deformed (plastic deformation).
- the movement of the dislocations leads to the disruption of a limited number of atomic bonds.
- the power required to simultaneously break the bonds of all the atoms in a crystal plane is very large.
- the movement of the dislocations allows atoms in crystal planes, however, at much lower tensions pass each other. Since the energy needed to move along the densest crystal planes is lowest, the dislocations within a metal grain have a preferred direction of motion. This results in sliding displacements along parallel planes within the grain.
- the diameter of such slip lines is typically in the range of 10 nm to 1000 nm.
- slip lines cluster and form slip strips. The latter are already visible under an optical microscope.
- the slip lines and slip lines support the replication of microstructures.
- the shift of the atomic layers over one another is hindered by grain boundaries, which are due to an inappropriate constellation of the atomic series. This means that the more grain boundaries a piece of metal has, ie the smaller the individual crystal grains, the harder the metal. Since the grain boundaries are areas where the atoms do not make good contact with each other, metals tend to break at grain boundaries. Thus, by increasing the number of grain boundaries, the metal is not only harder but also more brittle. The harder a metal is, the harder it is to deform. Table 5 lists Vickers hardness (HV), material density p, modulus of elasticity or Young's modulus E for various materials (not just metals and alloys).
- the modulus of elasticity is independent of the degree of hardness.
- the degree of hardness is a measure in which the plastic deformation begins by mechanical stress.
- Figure 6 shows an example of such a curve for a ductile material such as steel.
- the greater the resistance of a material to elastic deformation the greater the value of the Young's modulus. Above the elastic limit (40) the plastic deformation takes place.
- the yield strength ⁇ y measures the resistance to plastic Deformation. Any increase in stress beyond the yield strength (40) causes permanent deformation of the material. In this so-called flow zone, the deformation is relatively large even with small increases in voltage.
- the hardness of the main tool must be greater than that of the
- the applied stress must be higher than the yield strength but lower than the ultimate tensile stress of the press tool. In addition, it must be lower than the yield strength (if any) and the ultimate tensile stress of the main tool.
- the crimping tool or its surface may be hardened after hammering the microstructure by subsequent heat treatment or ion implantation.
- FIG. 8 shows schematically how the microstructures of the main tool are replicated on the pressing tool during the embossing step by filling the cavities with the sliding planes in the metal grains.
- a pressing tool with a galvanically hard-chromium-plated surface for example, a main tungsten carbide tool is necessary, and an embossing force of approximately 400-500 MPa.
- the main tool can also be made of hardened steel, with a coating of eg tungsten carbide, SisN 4 or ZrO 2, which carries the microstructure. The latter variant is more cost-effective, since only the coating must consist of the very hard and break-resistant material.
- FIG. 1 shows schematically how the microstructures of the main tool are replicated on the pressing tool during the embossing step by filling the cavities with the sliding planes in the metal grains.
- FIG. 7 shows an example of a microstructure on a metal surface produced in this way using an embossing method.
- a block of aluminum 61 with a thickness of about 4 mm was microstructured with a round nickel shim 60 with a diameter of about 12 mm.
- Shim 60 has a diffraction grating with a period of 1400 nm and a depth of approximately 300 nm, which shows the four letters CSEM in mirror image.
- This shim was pressed onto the aluminum block at room temperature with a pressure of 3 tons for about 0.5 sec. As can be seen from FIG. 7, the diffractive microstructure was well imitated on the aluminum block.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009514968A JP2009539966A (ja) | 2006-06-13 | 2007-06-12 | 回折性微小構造を有する薬学的錠剤およびそのような錠剤を製造するための圧縮ダイ |
BRPI0713265A BRPI0713265A8 (pt) | 2006-06-13 | 2007-06-12 | comprimidos para uso farmacêutico, ferramenta de compressão para a produção de comprimidos, prensa de comprimidos, método para produzir microestruturas sobre a superfície de uma ferramenta |
EP07766722.8A EP2026741B1 (de) | 2006-06-13 | 2007-06-12 | Pharmazeutische Tabletten mit diffraktiver Mikrostruktur und Presswerkzeuge zur Herstellung solcher Tabletten |
US12/308,484 US9592646B2 (en) | 2006-06-13 | 2007-06-12 | Pharmaceutical tablets with diffractive microstructure and compression tools for producing such tablets |
IL195886A IL195886A0 (en) | 2006-06-13 | 2008-12-11 | Pharmaceutical tablets with diffractive microstructure and compression dies for producing such tablets |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
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US81295706P | 2006-06-13 | 2006-06-13 | |
US81296706P | 2006-06-13 | 2006-06-13 | |
US60/812,957 | 2006-06-13 | ||
US60/812,967 | 2006-06-13 | ||
CH0042/07 | 2007-01-12 | ||
CH432007A CH699360B1 (de) | 2007-01-12 | 2007-01-12 | Pillenpresswerkzeug mit diffraktiver Mikrostruktur. |
CH0043/07 | 2007-01-12 | ||
CH422007A CH700188B1 (de) | 2007-01-12 | 2007-01-12 | Pharmazeutische Pillen mit diffraktiver Mikrostruktur. |
Publications (2)
Publication Number | Publication Date |
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WO2007144826A2 true WO2007144826A2 (de) | 2007-12-21 |
WO2007144826A3 WO2007144826A3 (de) | 2008-07-17 |
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Family Applications (1)
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PCT/IB2007/052216 WO2007144826A2 (de) | 2006-06-13 | 2007-06-12 | Pharmazeutische tabletten mit diffraktiver mikrostruktur und presswerkzeuge zur herstellung solcher tabletten |
Country Status (5)
Country | Link |
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US (1) | US9592646B2 (de) |
EP (1) | EP2026741B1 (de) |
JP (2) | JP2009539966A (de) |
IL (1) | IL195886A0 (de) |
WO (1) | WO2007144826A2 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080199406A1 (en) * | 2007-02-16 | 2008-08-21 | Csem Centre Suisse D'electronique Et De Microtechnique Sa | Verification Method |
WO2010011833A1 (en) | 2008-07-23 | 2010-01-28 | Alexander Stuck | Secure tracking of tablets |
WO2012011968A2 (en) | 2010-07-22 | 2012-01-26 | I-Property Holding Corp. | Method for the authentication of dosage forms |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8626672B2 (en) * | 2008-07-23 | 2014-01-07 | I-Property Holding Corp. | Secure tracking of tablets |
EP2336810A1 (de) * | 2009-12-18 | 2011-06-22 | Boegli-Gravures S.A. | Verfahren und Vorrichtung zur Erzeugung von Farbmustern mittels Beugungsgitter |
EP3162364A1 (de) * | 2015-10-28 | 2017-05-03 | LTS LOHMANN Therapie-Systeme AG | Verfahren zur kennzeichnung filmförmiger darreichungsformen |
Citations (1)
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WO2006047695A2 (en) | 2004-10-27 | 2006-05-04 | Mcneil-Ppc, Inc. | Dosage forms having a microreliefed surface and methods and apparatus for their production |
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US4668523A (en) * | 1985-03-06 | 1987-05-26 | Eric Begleiter | Holographic product |
JP3082942B2 (ja) * | 1989-05-22 | 2000-09-04 | エフ・ホフマンーラ ロシュ アーゲー | 核酸による物質の標識及び追跡方法 |
EP1140479B1 (de) * | 1998-11-18 | 2003-04-02 | University Of Bath | Gerät und verfahren zum herstellen geformter gegenstände |
DE19853764A1 (de) * | 1998-11-21 | 2000-05-31 | Simons Druck & Vertrieb Gmbh | System für die Sicherung und Kennzeichnung von Produkten unter Verwendung von Mikropartikeln |
HN2000000165A (es) * | 1999-08-05 | 2001-07-09 | Dimensional Foods Corp | Productos holograficos comestibles, particularmente farmaceuticos, y metodos y aparatos para producirlos. |
DE10020877C1 (de) * | 2000-04-28 | 2001-10-25 | Alcove Surfaces Gmbh | Prägewerkzeug, Verfahren zum Herstellen desselben, Verfahren zur Strukturierung einer Oberfläche eines Werkstücks und Verwendung einer anodisch oxidierten Oberflächenschicht |
US7066234B2 (en) * | 2001-04-25 | 2006-06-27 | Alcove Surfaces Gmbh | Stamping tool, casting mold and methods for structuring a surface of a work piece |
US6759180B2 (en) * | 2002-04-23 | 2004-07-06 | Hewlett-Packard Development Company, L.P. | Method of fabricating sub-lithographic sized line and space patterns for nano-imprinting lithography |
JP2004013973A (ja) * | 2002-06-05 | 2004-01-15 | Tdk Corp | フォトレジスト原盤の製造方法、光記録媒体製造用スタンパの製造方法、スタンパ、フォトレジスト原盤、スタンパ中間体及び光記録媒体 |
GB0419990D0 (en) * | 2004-09-09 | 2004-10-13 | Suisse Electronique Microtech | Marking articles |
US20100297027A1 (en) * | 2004-12-20 | 2010-11-25 | Nanolnk, Inc. | Overt authentication features for compositions and objects and methods of fabrication and verification thereof |
-
2007
- 2007-06-12 WO PCT/IB2007/052216 patent/WO2007144826A2/de active Application Filing
- 2007-06-12 JP JP2009514968A patent/JP2009539966A/ja active Pending
- 2007-06-12 US US12/308,484 patent/US9592646B2/en active Active
- 2007-06-12 EP EP07766722.8A patent/EP2026741B1/de not_active Not-in-force
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2008
- 2008-12-11 IL IL195886A patent/IL195886A0/en active IP Right Grant
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2013
- 2013-10-28 JP JP2013223711A patent/JP5889858B2/ja not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2006047695A2 (en) | 2004-10-27 | 2006-05-04 | Mcneil-Ppc, Inc. | Dosage forms having a microreliefed surface and methods and apparatus for their production |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080199406A1 (en) * | 2007-02-16 | 2008-08-21 | Csem Centre Suisse D'electronique Et De Microtechnique Sa | Verification Method |
US11150084B2 (en) | 2007-02-16 | 2021-10-19 | Nano-4-U Ag | Verification method |
WO2010011833A1 (en) | 2008-07-23 | 2010-01-28 | Alexander Stuck | Secure tracking of tablets |
EP2320875A1 (de) * | 2008-07-23 | 2011-05-18 | I-Property Holding Corp. | Sichere verfolgung von tabletten |
EP2320875A4 (de) * | 2008-07-23 | 2014-04-02 | Property Holding Corp I | Sichere verfolgung von tabletten |
WO2012011968A2 (en) | 2010-07-22 | 2012-01-26 | I-Property Holding Corp. | Method for the authentication of dosage forms |
Also Published As
Publication number | Publication date |
---|---|
EP2026741A2 (de) | 2009-02-25 |
IL195886A0 (en) | 2009-09-01 |
EP2026741B1 (de) | 2015-08-12 |
WO2007144826A3 (de) | 2008-07-17 |
JP5889858B2 (ja) | 2016-03-22 |
JP2009539966A (ja) | 2009-11-19 |
US20100143467A1 (en) | 2010-06-10 |
JP2014058534A (ja) | 2014-04-03 |
US9592646B2 (en) | 2017-03-14 |
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