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CE DECLARATION OF CONFORMITY
• conforms to the essential safety requirements of the following directives:
ENGLISH
2004/108/EC Electromagnetic Compatibility Directive
Additional note:
This product underwent tests in a typical uniform configuration
(all products manufactured by FAAC S.p.A.).
3) Do not leave packing materials (plastic, polystyrene, etc.) within reach 15) The safety devices (EN 12978 standard) protect any danger areas
of children as such materials are potential sources of danger. against mechanical movement Risks, such as crushing, dragging, and
shearing.
4) Store these instructions for future reference.
16) Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended
5) This product was designed and built strictly for the use indicated in this for every system, as well as a warning sign adequately secured to the
documentation. Any other use, not expressly indicated here, could frame structure, in addition to the devices mentioned at point “15”.
compromise the good condition/operation of the product and/or be
a source of danger. 17) FAAC declines all liability as concerns safety and efficient operation of
the automated system, if system components not produced by FAAC
6) FAAC declines all liability caused by improper use or use other than are used.
that for which the automated system was intended.
18) For maintenance, strictly use original parts by FAAC.
7) Do not install the equipment in an explosive atmosphere: the presence
of inflammable gas or fumes is a serious danger to safety. 19) Do not in any way modify the components of the automated
system.
8) The mechanical parts must conform to the provisions of Standards EN
12604 and EN 12605. 20) The installer shall supply all information concerning manual operation
For non-EU countries, to obtain an adequate level of safety, the of the system in case of an emergency, and shall hand over to the user
Standards mentioned above must be observed, in addition to national the warnings handbook supplied with the product.
legal regulations. 21) Do not allow children or adults to stay near the product while it is
9) FAAC is not responsible for failure to observe Good Technique in operating.
the construction of the closing elements to be motorised, or for any 22) Keep remote controls or other pulse generators away from children, to
deformation that may occur during use. prevent the automated system from being activated involuntarily.
10) The installation must conform to Standards EN 12453 and EN 12445. 23) Transit is permitted only when the automated system is idle.
For non-EU countries, to obtain an adequate level of safety, the
Standards mentioned above must be observed, in addition to national 24) The user must not attempt any kind of repair or direct action whatever
legal regulations. and contact qualified personnel only.
11) Before attempting any job on the system, cut out electrical power . 25) Maintenance: check at least every 6 months the efficiency of the system,
particularly the efficiency of the safety devices (including, where foreseen,
12) The mains power supply of the automated system must be fitted with the operator thrust force) and of the release devices.
an all-pole switch with contact opening distance of 3mm or greater. Use
of a 6A thermal breaker with all-pole circuit break is recommended. 26) Anything not expressly specified in these instructions is not permitted.
CONTROL BOARD 452 MPS
1. WARNINGS 3. LAYOUT AND COMPONENTS OF 452 MPS
Important: Before attempting any work on the control board F2
F2
DS1 DS2
(connections, maintenance), always turn off power.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4
F
- Connect the earth cable to the appropriate terminal on the J3 DL10
connector of the equipment (see fig.2).
ENGLISH
2. TECHNICAL SPECIFICATIONS
J3
Power supply 230 V~ ( +6% -10%) - 50 Hz PE N L
1 2
OP
4 5
OP
6 7 8
J4 J1
9 10 11 12 13 14 15 16 17 18 19 20 21
A B CL OP + + -TX LOCK
COM M1 COM M2 CL LAMP STP - - - +24V FSW W.L.
MAIN OPEN FSW
Absorbed power 10 W
Fig. 1
Motor max. load 800 W
Accessories max. load 0,5 A
Electric lock max. load 15 VA Led OP_A TOTALLY OPEN LED
Operating ambient temperature -20 °C +55 °C Led OP_B LED: OPEN LEAF 1 / CLOSE
Protection fuses 2 (see fig. 1) Led STOP LED STOP
Function logics Automatic / Semi-automatic / "Stepped" Safety device / Semi-automatic B/ Led FSWCL LED: CLOSING SAFETY DEVICES
Dead-man C / "Stepped" semi automatic Led FSWOP LED: OPENING SAFETY DEVICES
Opening/closing time Programmable (from 0 to 120 s) DL10 LED: TIME LEARNING SIGNALLING
Pause time 0, 10, 20, 30, 60, 120 s J1 LOW VOLTAGE TERMINAL BOARD
Closing leaf delay 0, 5, 10, 20 s J2 CONNECTOR FOR DECODER/MINIDEC/RP RECEIVER
Opening leaf delay 2 s (Can be disabled with the dip-switch) J3 230 VAC POWER SUPPLY TERMINAL BOARD
Thrust force Dip-switch adjustable on 8 levels for each motor J4 MOTORS AND FLASHING LAMP CONNECTION TERMINAL BOARD
Terminal board inputs Open / Open free leaf / Stop / Opening safety devices / J5 INDICATOR-LIGHT AND ELECTRIC LOCK TERMINAL BOARD
Closing safety devices / Power supply + Earth F1 MOTORS AND TRANSFORMER PRIMARY WINDING FUSE (F 5A)
Terminal board outputs Flashing lamp - Motors - 24 Vdc accessories power supply - 24 Vdc F2 LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA)
indicator-light - Fail safe - 12 Vac electric lock power supply F TIME LEARNING PUSH-BUTTON
Rapid connector To connect Minidec, Decoder or RP cards DS1 1ST GROUP OF MICROSWITCH PROGRAMMING
Selectable functions Logics and pause times - Thrust force - Opening and closing leaf delay DS2 2ND GROUP OF MICROSWITCH PROGRAMMING
- Reversing stroke -Fail safe - Closing safety devices logic - Pre-flashing
Programming key work time learning
4. ELECTRIC CONNECTIONS
J5
J3
J4 J1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
PE N L OP
COM M1
OP
COM M2 CL LAMP
A B STP CL OP - - - + + -TX LOCK
MAIN OPEN FSW +24V FSW W.L.
BLU
BLU
C1 C2
M1 M2 230 VAC
max.60W
230 VAC
50 Hz
4.1. Connection of photocells and safety devices
Before connecting the photocells (or other devices) we advise you opening and closing movements and, therefore, they
to select the type of operation according to the movement area are suitable for the opening and closing areas against
they have to protect (see fig.3): the risk of impact.
Opening safety devices: they operate only during the gate opening FAAC recommends use of the lay-out in fig. 4 (in the event
movement and, therefore, they are suitable for protecting of fixed obstacles at opening) or in fig. 5 (no fixed obstacles).
the area between the opening leaves and fixed obstacles
(walls, etc) against the risk of impact and crushing. If two or more devices have the same function (open-
Closing safety devices: they operate only during the gate closing ing or closing), they should be connected to each
movement and, therefore, they are suitable for protecting other in series (see fig. 12). N.C. contacts must be
the closing area against the risk of impact. used.
ENGLISH
Opening/closing safety devices
Connection of a pair of closing photocells and a pair of
opening/closing photocells (recommended lay-out)
9 10 11 12 13 14 15 16 17 18 19 20 21
A B STP CL OP - - - + + -TX LOCK
OPEN FSW +24V FSW W.L.
RX CL TX CL
1
2
- 1 -TX FSW
-
3
4 -
+ 2 +
Closing safety devices Opening + 5 +
safety
Fig. 3 devices
TX OP/CL RX OP/CL
1
Connection of a pair of closing photocells, a pair of opening pho- 2
tocells and a pair of opening/closing photocells -TX FSW 1 -
+
(recommended lay-out) 3
2 +
- 4 -
9 10 11 12 13 14 15 16 17 18 19 20 21
+ 5 +
A B STP CL OP - - - + + -TX LOCK
OPEN FSW +24V FSW W.L.
RX CL TX CL Fig. 5
1
2
- 1 -TX FSW
3
- 4 -
+ 2 + Connection of a closing safety device
and an opening safety device
+ 5 +
9 10 11 12 13 14 15 16 17 18 19 20 21
A B STP CL OP - - - + + -TX LOCK
OPEN FSW +24V FSW W.L.
TX OP/CL RX OP/CL
1
2
-TX FSW 1 -
+
3 Fig. 6
2 +
- 4 -
+ 5 +
Connection of no safety device
RX OP TX OP 9 10 11 12 13 14 15 16 17 18 19 20 21
1 A B STP CL OP - - - + + -TX LOCK
2 OPEN FSW +24V FSW W.L.
- 1 -TX FSW
-
3
4 -
+ 2 +
+ 5 +
Fig. 7
Fig. 4
Connection of 1 pair of opening photocells Connection of two pairs of closing photocells
9 10 11 12 13 14 15 16 17 18 19 20 21
A B STP CL OP - - - + + -TX LOCK 9 10 11 12 13 14 15 16 17 18 19 20 21
OPEN FSW +24V FSW W.L. A B CL OP + + -TX LOCK
STP - - - +24V FSW W.L.
OPEN FSW
RX OP TX OP
RX CL1 TX CL1
1
1
2
2
- 1 -TX FSW - 1 -TX FSW
+
3
- 4 - + 2
-
3
4 -
+ 2 +
+ 5 + + 5 +
ENGLISH
Fig. 8
TX CL2 RX CL2
1
2
-TX FSW 1 -
+
3
Connection of 1 pair of closing photocells 2 +
- 4 -
9 10 11 12 13 14 15 16 17 18 19 20 21
+ 5 +
A B STP CL OP - - - + + -TX LOCK
OPEN FSW +24V FSW W.L.
Fig. 11
RX CL TX CL
1
2
- 1 -TX FSW
+
3
+ 2
- 4 - Connection of 2 N.C. contacts in series
+ 5 +
(e.g. Photocells, Stop)
Fig. 9
Fig. 12
RX OP TX OP
1
2
- 1 -TX FSW Fig. 13
-
3
4 -
+ 2 +
+ 5 +
LOCK - Power supply to electric lock
4.4. Terminal board J1 - Accessories (fig. 2)
If necessary, connect a 12 V ac electric lock between this ter-
OPEN A - "Total Opening" command (N.O.): any pulse generator minal and the +24V supply.
(push-button, detector, etc.) which, by closing a contact, com-
mands opening and/or closing of both gate leaves. 4.6. Connector J2 - Rapid connection (fig.2)
To install several full opening pulse generators, connect the N.O. This is used for rapid connection of Minidec, Decoder and RP recei-
contacts in parallel (see fig. 13). vers (see fig. 14, 15, 16 and 17). Connect the accessory, with the
components side facing the inside of the card. Insert and remove
OPEN B - "Partial Opening" command (N.O.) / Closing: after cutting power.
any pulse generator (push-button, detector, etc.) which, by clo-
sing a contact, commands opening and/or closing of the leaf
driven by motor M1. In the B and C logics, it always commands
closing of both leaves.
To install several partial opening pulse generators, connect the PLUS
N.O. contacts in parallel (see fig. 13). 433 / 868
ENGLISH
STP - STOP Contact (N.C.): any device (e.g. a push-
button) which, by opening a contact, is able to stop gate
movement.
To install several STOP devices, con- 452 MPS
n e c t t h e N. C. c o n t a c t s i n s e r i e s ( s e e f i g. 1 2 ) .
Fig. 17
5. MICROSWITCH PROGRAMMING
2 ON
0 OFF
REVERSES ON RELEASE ON
ENGLISH
YES ON
NO OFF
Fig. 18a
DS1 DS2
Fig. 18b
The equipment is endowed with two groups of microswitch- 5.2. MICROSWITCHES DS2 (fig.18b)
es - DS1 (fig. 18a) and DS2 (fig.18b) - which make it possible Opening leaf delay
to program the gate operation parameters. Programming of microswitch SW1 enables delay of the opening start of
leaf 2 with respect to leaf 1, in order to avoid the leaves obstructing each
5.1. MICROSWITCHES DS1 (fig. 18a) other during the initial stage of movement.
Leaf l and 2 force
By using microswitches SW1, SW2 and SW3, the force (and thus anti- Closing photocells logic
crushing safety) of the operator connected to leaf 1 can be programmed. By using microswitch SW2, you can select the type of behaviour of the au-
The same operation has to be repeated on the motor connected to tomated system if the photocells protecting the gate closing movement
leaf 2, by using microswitches SW4, SW5 and SW6. are engaged. You can obtain either immediate reversing of the leaves or
a stop followed by reversing when the photocells are disengaged.
As concerns the hydraulic operators, select maximum
force (level 8) on the equipment and adjust thrust with Fail safe
the operator by-pass valves. Programming the microswitch SW3 makes it possible to activate or de-ac-
Function logic tivate the photocells control test. When Fail safe is active, the equipment
The automated system's function logic can be selected with micro- checks the photocells before every opening or closing movement.
switches SW7, SW8, SW9 and SW10. By selecting an automatic logic
(A, SP), the combination of microswitches enables selection of pause time Reversing stroke
too (waiting time, in opening position, before automatic re-closing). By using the microswitch SW4, you can activate the "reversing stroke".
The available logics - their operation is described in tables 3/a-b-c- The "reversing stroke" pushes the leaves to close for a few moments before
d-e-f, are as follows: A - SP (Automatic), E - EP - B (Semi-automatic), opening the gate, thus facilitating release of the electric lock.
C (Dead-man).
6. START-UP The procedure has ended and the gate is ready to operate.
Next pulse closes leaves and they stop on automaticaly reaching closed
6.1. LED CHECK position.
The table below shows the status of the LEDs in relation to to the status
- ADVANCED COMPLETE LEARNING:
of the inputs.
Check if the leaves are closed, and then press F push-button for more than
Note the following: Led lighted = closed contact
3 seconds: DL10 LED begins flashing and the leaf 1 begins the opening
Led off = open contact
movement. The following functions can be commanded by the OPEN
Check the state of the LEDs as per Table.
A pulses (by radio control or key controlled push-button):
Operation of the status signalling LEDs
1° OPEN - Deceleration at opening of leaf 1
LEDs LIGHTED OFF
OP_A Command activated Command inactive 2° OPEN - Leaf 1 stops at opening and leaf 2 begins its opening
OP_B Command activated Command inactive movement
STOP Command inactive Command activated 3° OPEN - Deceleration at opening of leaf 2
ENGLISH
FSWCL Safety devices disengaged Safety devices engaged
4° OPEN - Leaf 2 stops at opening and immediately begins its
FSWOP Safety devices disengaged Safety devices engaged
closing movement
The status of the LEDs while the gate is at rest are shown 5° OPEN - Deceleration at closing of leaf 2
in bold.
6° OPEN - Leaf 2 stops at closing and leaf 1 begins its closing
Furthermore, the DL10 LED is on the board and functions as movement
detailed in the following table: 7° OPEN - Deceleration at closing of leaf 1
ENGLISH
Table 3/a
LOGIC "A" PULSES
GATE STATUS OPEN-A OPEN-B STOP OPENING SAFETY DEVICES CLOSING SAFETY DEVICES OP/CLOS. SAFETY DEVICE W.L.
CLOSED Opens leaves and closes them after Opens the free leaf and closes No effect (OPEN disabled) No effect No effect (OPEN disabled) OFF
pause time (1) after pause time (1)
OPEN on PAUSE Reloads pause time (1) Reloads pause time (1) No effect Freezes pause until release (2) (OPEN disabled) lighted
Stops operation
AT CLOSING Re-opens the leaves immediately (1) Re-opens the leaf immediately (1) No effect (saves OPEN) see paragraph 5.2. Locks and, on release, reverses at opening flashing
AT OPENING No effect (1) Reverses at closing No effect Locks and, on release, continues opening lighted
LOCKED Closes the leaf/leaves No effect (OPEN disabled) No effect No effect (OPEN disabled) lighted
Table 3/b
LOGIC "SP" PULSES
GATE STATUS OPEN-A OPEN-B STOP OPENING SAFETY DEVICES CLOSING SAFETY DEVICES OP/CLOS. SAFETY DEVICE W.L.
CLOSED Opens leaves and closes them after Opens the free leaf and closes
No effect (OPEN disabled) No effect No effect (OPEN disabled) OFF
pause time after pause time
OPEN on PAUSE Stops operation Stops operation No effect Closes after 5" (OPEN disabled) lighted
Stops operation
AT CLOSING Re-opens the leaves immediately Re-opens the leaf immediately No effect (saves OPEN) see paragraph 5.2. Locks and, on release, reverses at opening flashing
AT OPENING Re-closes the leaves immediately Re-closes the leaf immediately Reverses at closing No effect Locks and, on release, continues opening lighted
LOCKED Closes the leaf/leaves No effect (OPEN disabled) No effect No effect (OPEN disabled) lighted
Table 3/c
LOGIC "E" PULSES
GATE STATUS OPEN-A OPEN-B STOP OPENING SAFETY DEVICES CLOSING SAFETY DEVICES OP/CLOS. SAFETY DEVICE W.L.
CLOSED Opens the leaves Opens the free leaf No effect (OPEN disabled) No effect No effect (OPEN disabled) OFF
OPEN Re-closes the leaves immediately Re-closes the leaf immediately No effect No effect (OPEN disabled) lighted
Stops operation
AT CLOSING Re-opens the leaves immediately Re-opens the leaf immediately No effect (saves OPEN) see paragraph 5.2. Locks and, on release, reverses at opening flashing
AT OPENING Stops operation Reverses at closing No effect Locks and, on release, continues opening lighted
Closes the leaf/leaves No effect (OPEN disabled) No effect No effect (OPEN disabled) lighted
LOCKED (with CLOSING SAFETY DEVICES active, opens at 2nd pulse)
Table 3/d
LOGIC "EP" PUSES
GATE STATUS OPEN-A OPEN-B STOP OPENING SAFETY DEVICES CLOSING SAFETY DEVICES OP/CLOS. SAFETY DEVICE W.L.
CLOSED Opens the leaves Opens the free leaf No effect (OPEN disabled) No effect No effect (OPEN disabled) OFF
OPEN Re-closes the leaf/leaves immediately No effect (OPEN disabled) No effect (OPEN disabled) lighted
Stops operation
AT CLOSING Stops operation No effect (saves OPEN) see paragraph 5.2. Locks and, on release, reverses at opening flashing
AT OPENING Stops operation Reverses at closing No effect Locks and, on release, continues opening lighted
Table 3/e
LOGIC "B" PULSES
GATE STATUS OPEN-A OPEN-B STOP OPENING SAFETY DEVICES CLOSING SAFETY DEVICES OP/CLOS. SAFETY DEVICE W.L.
No effect No effect No effect No effect OFF
CLOSED Opens the leaf or leaves No effect (OPEN-A disabled) (OPEN-A disabled) (OPEN-A disabled)
(OPEN-B disabled)
No effect Stops operation
AT OPENING No effect No effect No effect lighted
(OPEN-A disabled) (OPEN-A/B disabled)
No effect No effect No effect lighted
LOCKED Opens the leaf or leaves Closes the leaves or leaf No effect (OPEN-B disabled)
(OPEN-A/B disabled) (OPEN-A disabled) (OPEN-A/B disabled)
Table 3/f
LOGIC "C" COMMANDS ALWAYS PRESSED PULSES
GATE STATUS OPEN-A OPEN-B STOP OPENING SAFETY DEVICES CLOSING SAFETY DEVICES OP/CLOS. SAFETY DEVICE W.L.
No effect No effect No effect No effect OFF
CLOSED Opens the leaf or leaves No effect
(OPEN-A disabled) (OPEN-A disabled) (OPEN-B disabled) (OPEN-A disabled)
1. If maintained, it prolongs the pause until disabled by the command (timer function)
2. If remaining pause time is shorter than 5 sec., when safety devices are released, it closes after 5 sec.
NB.: Effects on other active pulse inputs in brackets.
ENGLISH
Le descrizioni e le illustrazioni del presente manuale non sono impegnative. La FAAC si riserva il diritto, lasciando inal-
terate le caratteristiche essenziali dell’apparecchiatura, di apportare in qualunque momento e senza impegnarsi
ad aggiornare la presente pubblicazione, le modifiche che essa ritiene convenienti per miglioramenti tecnici o per
qualsiasi altra esigenza di carattere costruttivo o commerciale.
The descriptions and illustrations contained in the present manual are not binding. FAAC reserves the right, whilst
leaving the main features of the equipments unaltered, to undertake any modifications it holds necessary for either
technical or commercial reasons, at any time and without revising the present publication.
Les descriptions et les illustrations du présent manuel sont fournies à titre indicatif. FAAC se réserve le droit d’apporter à
tout moment les modifications qu’elle jugera utiles sur ce produit tout en conservant les caractéristiques essentielles,
sans devoir pour autant mettre à jour cette publication.
Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich. FAAC behält sich das Recht
vor, ohne die wesentlichen Eigenschaften dieses Gerätes zu verändern und ohne Verbindlichkeiten in Bezug auf die
Neufassung der vorliegenden Anleitungen, technisch bzw. konstruktiv/kommerziell bedingte Verbesserungen vorzu-
nehmen.
Las descripciones y las ilustraciones de este manual no comportan compromiso alguno. FAAC se reserva el derecho,
dejando inmutadas las características esenciales de los aparatos, de aportar, en cualquier momento y sin compro-
meterse a poner al día la presente publicación, todas las modificaciones que considere oportunas para el perfec-
cionamiento técnico o para cualquier otro tipo de exigencia de carácter constructivo o comercial.
De beschrijvingen in deze handleiding zijn niet bindend. FAAC behoudt zich het recht voor op elk willekeurig moment de
veranderingen aan te brengen die het bedrijf nuttig acht met het oog op technische verbeteringen of alle mogelijke
andere productie- of commerciële eisen, waarbij de fundamentele eigenschappen van de apparaat gehandhaafd
blijven, zonder zich daardoor te verplichten deze publicatie bij te werken.
FAAC S.p.A.
Via Benini, 1
40069 Zola Predosa (BO) - ITALIA
Tel. 0039.051.61724 - Fax. 0039.051.758518
www.faac.it
www.faacgroup.com
732451 - Rev. D